Best Polycarbonate Carry-On Luggage of 2026

Mary Hopper Avatar
Mary Hopper
Last Updated: Jan 22, 2026

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Polycarbonate carry-on luggage is a great choice for travelers who want a durable and lightweight option for their travel needs. Made from a tough and impact-resistant material, polycarbonate is able to withstand the wear and tear of travel, while also being lightweight and easy to maneuver. These suitcases come in a variety of colors and designs, and often feature additional features such as TSA-approved locks, expandable compartments, and spinner wheels for easy rolling. Whether you're a frequent flyer or a casual traveler, polycarbonate carry-on luggage is a great investment for your travel needs.

At a Glance: Our Top Picks

Away Bigger Carry-On Luggage Cover #TOP 1
Away Bigger Carry-On Luggage
ftb score rating icon 9.8
Away Classic Carry-On Luggage Cover #TOP 2
Away Classic Carry-On Luggage
ftb score rating icon 9.7
Samsonite Omni PC Carry-On Luggage Cover #TOP 3
Samsonite Omni PC Carry-On Luggage
ftb score rating icon 9.5

Top 10 Polycarbonate Carry-On Luggage

Away Bigger Carry-On Luggage

Away
100634MNVYV1
Navy Blue
Standard
Away Bigger Carry-On Luggage Cover
Away Bigger Carry-On Luggage, Lightweight Hardside Large Suitcase with Spinner Wheels, TSA Lock, Airline Approved, Navy Blue

The Away Carry-On Luggage offers a lightweight yet tough polycarbonate shell that protects your belongings while keeping your bag easy to carry. Its smooth 360-degree spinner wheels and adjustable trolley handle make moving through airports or streets effortless, giving you full control and comfort. Inside, you'll find smart packing solutions like a compression pad and a laundry bag, helping you stay organized and fit more for trips lasting up to a week. Plus, it meets most airline carry-on size rules and includes a TSA-approved lock, so you can travel with confidence and security.

What We Like
Lightweight and sturdy design
Smooth spinner wheels
Spacious, organized interior
Attractive color options
Easy to maneuver

Away Classic Carry-On Luggage

Away
100633MBLKV1
Jet Black
Standard
Away Classic Carry-On Luggage Cover
Away Carry-On Luggage, Lightweight Hardside Suitcase with Spinner Wheels, 22 Inch Airline Approved, TSA Lock, Jet Black

The Away Carry-On offers a lightweight yet tough design with its polycarbonate shell, making it easy to carry without sacrificing durability. Its smooth 360-degree spinner wheels and adjustable trolley handle help you navigate busy airports or city streets effortlessly. Inside, the suitcase features smart packing solutions like a compression system and a laundry bag, so you can stay organized on trips lasting three to five days. Plus, it's approved by most airlines for carry-on use and includes a TSA-approved lock to keep your belongings secure during travel.

What We Like
Lightweight design
Spacious interior
Effortless rolling wheels
Effective organization features
Durable shell

Samsonite Omni PC Carry-On Luggage

68308-1041
Black
Carry-On 20-Inch
Samsonite Omni PC Carry-On Luggage Cover
Samsonite Omni PC Hardside Expandable Luggage with Spinner Wheels, Black, Carry-On 20-Inch

The Samsonite Omni PC Carry-On Luggage is a lightweight and durable option for travelers looking for a reliable suitcase. With a scratch-resistant micro-diamond polycarbonate texture and side-mounted TSA locks, this luggage is designed to protect your belongings. The four oversized spinner wheels make it easy to maneuver, and the push-button locking handles provide added convenience. The suitcase also features a book opening case with a mesh divider and cross straps in the main compartment, as well as a zipped modesty pocket. With a 10-year limited warranty, this luggage is a great investment for frequent travelers.

What We Like
Lightweight and durable
Scratch-resistant micro-diamond polycarbonate texture
Side-mounted TSA locks for added security
Four oversized spinner wheels for easy maneuverability
10-year limited warranty

Nobl Travel Noble Zipperless Aluminum Carry-On

Nobl Travel
CO1122
Jet Black
22.5"
Nobl Travel Noble Zipperless Aluminum Carry-On Cover
Nobl Travel Carry On Luggage, Noble Zipperless Aluminum Frame, 22.5x15x9.5, 360 Degree Spinner Wheels, TSA Locks, USB Charging Port, Cup & Phone Holder - Jet Black

The Nobl Travel Aluminum Carry-On offers a sturdy yet lightweight design thanks to its reinforced aluminum frame and tough polycarbonate shell, making it durable without weighing you down. Dual TSA-approved locks keep your belongings secure during your trips, so you can travel with peace of mind. The built-in USB and C charging ports let you power your devices wherever you go, and the phone holder handle lets you watch videos or work hands-free. Plus, a hidden cup holder keeps your drink safely in place, so you stay refreshed while moving through airports or streets. This carry-on combines smart security, convenience, and comfort for a smooth travel experience.

What We Like
Lightweight aluminum frame
Dual TSA-approved locks
USB and C charging ports
Phone holder handle
Hidden cup holder

LUGGEX ZX-Core Aluminum Frame Suitcase

Silver Grey
LUGGEX ZX-Core Aluminum Frame Suitcase Cover
LUGGEX Checked Suitcase with Spinner Wheels, 8010S Aluminum Frame Zipperless Polycarbonate Hard Shell Suitcase (ZX-Core, Silver, 28 Inch)

The LUGGEX Spinner Suitcase offers a spacious 103L capacity with dimensions designed to fit most travel needs, making it a great choice for your trips. Its unique lock system requires pressing both sides at once, which helps keep your belongings secure and prevents accidental openings. The suitcase features TSA-approved latches that allow quick, zipper-free access, helping you move smoothly through airport security without fumbling with zippers. Plus, the wheels come with built-in springs that reduce vibrations and improve durability, so you can roll your luggage effortlessly over various surfaces with added stability and comfort.

What We Like
Large 103L capacity
Secure dual-press lock
TSA-approved zipperless latches
Spring-loaded smooth wheels
#TOP 6

LUGGEX FX-Core 20 Inch Expandable Carry-On

front opening
Black
20 Inch-EXT
LUGGEX FX-Core 20 Inch Expandable Carry-On Cover
Carry On Luggage 22x14x9 Airline Approved, FLO5 Expandable Polycarbonate Suitcase with Front Pocket (FX-Core, Black, 20 Inch)

The LUGGEX FX-Core Carry-On is designed to make your travels easier and more organized. Its dedicated front pocket fits laptops up to 16 inches, so you can keep your device safe and quickly accessible without mixing it with your clothes. The expandable zipper adds extra space when you need it, perfect for souvenirs or extra items. Made from sturdy polycarbonate, this suitcase also features smooth 360° spinner wheels, allowing you to glide through airports effortlessly. Plus, the TSA-approved dual lock secures both your laptop compartment and main storage, giving you peace of mind during your journey.

What We Like
Dedicated laptop compartment
Expandable packing space
Durable polycarbonate shell
360° silent spinner wheels
TSA-approved dual lock
#TOP 7

LEVEL8 Zipperless Carry On Suitcase

LA-8361
Black
Carry-On 20 Inch
LEVEL8 Zipperless Carry On Suitcase Cover
LEVEL8 Zipperless Carry On Suitcase Airline Approved with Aluminum Frame, Hard Shell Luggage with Spinner Wheels, Metal Travel Luggage with Double Tsa Locks, 20 Inch, Black

The LEVEL8 Zipperless Luggage combines style and functionality to enhance your travel experience. Its sleek design not only looks modern but also makes a fashion statement wherever you travel. With a spacious interior that features smart compartments for dry and wet items, you can keep your belongings organized and tidy. The lightweight yet durable polycarbonate material, reinforced with an aluminum frame, ensures your luggage withstands the challenges of travel. Plus, the innovative zipperless design eliminates the hassle of zipper malfunctions, providing added security for your belongings during your trips.

What We Like
Stylish and modern design
Organized interior compartments
Durable lightweight material
Zipperless for added security
#TOP 8

DELSEY PARIS Chatelet Air 2.0 Large Hardside Luggage

40167682115
Angora
DELSEY PARIS Chatelet Air 2.0 Large Hardside Luggage Cover
DELSEY PARIS Chatelet Air 2.0 Hardside Luggage with Spinner Wheels, Angora, Checked-Large 28 Inch

The DELSEY Chatelet Air Luggage is designed with a lightweight polycarbonate shell that resists cracking and breaking, making it a durable choice for your travels. Its smooth dual spinner wheels allow you to roll your bag effortlessly in any direction, reducing strain on your hands. For your peace of mind, it features a TSA-approved lock and a patented zipper system that offers extra protection against tampering. Inside, the lining is treated with SILVADUR technology to help control odors, keeping your belongings fresh throughout your trip.

What We Like
Durable polycarbonate shell
Easy multi-directional spinner wheels
TSA-approved secure lock
Odor-controlling lining
#TOP 9

BAGSMART Expandable 20 Inch Carry-On Suitcase

BM0105007AN188
Blue
Carry-on 20-Inch
BAGSMART Expandable 20 Inch Carry-On Suitcase Cover
BAGSMART Expandable Carry On Luggage 22x14x9 Airline Approved, 1OO% PC Lightweight Hard Shell Suitcase, 20 Inch Travel Luggage with Spinner Wheels, Waterproof Rolling Suitcase,Blue

The BAGSMART Expandable Carry-On is designed to make your travel hassle-free. Its compact size fits most airline overhead compartments, so you can avoid extra fees and travel light. When you need more space, simply expand the suitcase to increase its capacity by 20%, giving you extra room for your belongings. Made from durable yet lightweight polycarbonate, this suitcase protects your items while keeping your load easy to carry. Inside, two main compartments with compression straps help organize your clothes and reduce wrinkles, plus a special pocket keeps small items handy. This suitcase is a smart choice for comfortable and efficient packing.

What We Like
Airline-approved size
Expandable for extra storage
Lightweight polycarbonate shell
Organized twin compartments

HotWay 20 Inch Carry On Luggage

1866
Carry on 20inch
HotWay 20 Inch Carry On Luggage Cover
HotWay Carry On Luggage with Aluminum Frame, 20 Inch PC Hard Shell Suitcase with Spinner Wheels and TSA Locks, Lightweight Luggage for Business Travel (22x14x9 Airline Approved)

The HotWay Carry On Luggage combines convenience and security for travelers. Its zipperless design allows you to access your belongings easily, while also providing enhanced protection against theft. Made from high-quality polycarbonate, this suitcase is both durable and lightweight, ensuring your items are well-protected during your travels. With four smooth-gliding spinner wheels, you can effortlessly maneuver through busy airports or train stations. This feature makes rushing for your flight much easier, allowing you to focus on your journey rather than struggling with your luggage.

What We Like
Zipperless design for security
Durable polycarbonate material
Smooth-gliding spinner wheels
Lightweight and easy to carry
Buying Guide Image

Frequently Asked Questions (FAQs)

1. Is polycarbonate safe for luggage?

This high-tech plastic can be easily molded and colored during the manufacturing process, and it's incredibly lightweight for the strength it provides. Other than aluminum luggage, polycarbonate is the most durable luggage material.

2. What luggage is made of polycarbonate?

This Samsonite Omni PC Hardside Luggage is made from a micro-diamond polycarbonate that makes it extremely scratch-resistant. The casing will keep your suitcase looking good as new, even on your 50th trip. This Polycarbonate luggage meets most domestic weight travel restrictions at packing dimensions of 19” x14.

3. Which suitcase is better polycarbonate or polypropylene?

While all three types of plastic are at least somewhat durable, polycarbonate luggage is going to be the most durable. This type of plastic is both impact and scratch resistant, which makes it stand out the most in the durability category. Polypropylene is the second-most durable of the three types of plastic.

4. Which is better aluminum or polycarbonate luggage?

Aluminum suitcases are more robust than polycarbonate. Dent and Scratch Proof. Polycarbonate and ABS scratch much less, and dents can be pushed back. On the other hand, the malleability of aluminum makes it prone to dents, and unlike polycarbonates, they can't be popped back in their original shape.

Editor's Notes

During our polycarbonate carry-on luggage research, we found 48 polycarbonate carry-on luggage products and shortlisted 10 quality products. We collected and analyzed 140,283 customer reviews through our big data system to write the polycarbonate carry-on luggage list. We found that most customers choose polycarbonate carry-on luggage with an average price of $162.10.

The polycarbonate carry-on luggage are available for purchase. We have researched hundreds of brands and picked the top brands of polycarbonate carry-on luggage, including Away, Samsonite, Nobl Travel, LUGGEX, LEVEL8. The seller of top 1 product has received honest feedback from 96 consumers with an average rating of 4.3.

Written by
Mary Hopper Avatar

Mary Hopper is an Italian fashion designer with 10 years of extensive working experience in the fashion industry. She can design clothing and fashion accessories, such as handbags, backpacks, shoes, and jewelry. She is also a professionally trained content writer specializing in managing various fashion and beauty blogs.