Best Aluminum Carry-On Luggage of 2025

Mary Hopper Avatar
Mary Hopper
Last Updated: Jan 6, 2025

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Aluminum carry-on luggage has become increasingly popular due to its durability and sleek design. Made from high-quality aluminum, these suitcases are lightweight yet sturdy, making them perfect for frequent travelers. The hard shell exterior protects the contents of the luggage from damage during transit, while the spacious interior provides ample room for all of your travel essentials. Many aluminum carry-on luggage options also feature multiple compartments and pockets for easy organization. Whether you're a business traveler or a frequent flyer, aluminum carry-on luggage is a stylish and practical choice for your next trip.

At a Glance: Our Top Picks

LUGGEX All Aluminum Carry-On Luggage Cover #TOP 1
LUGGEX All Aluminum Carry-On Luggage
ftb score rating icon 9.8
TRAVELKING All Aluminum Carry On Luggage Cover #TOP 2
TRAVELKING All Aluminum Carry On Luggage
ftb score rating icon 9.7
LEVEL8 Zipperless Carry On Suitcase Cover #TOP 3
LEVEL8 Zipperless Carry On Suitcase
ftb score rating icon 9.5

Top 10 Aluminum Carry-On Luggage

#TOP 1

LUGGEX All Aluminum Carry-On Luggage

Matte Silver
Carry-On 20-Inch
LUGGEX All Aluminum Carry-On Luggage Cover
LUGGEX All Aluminum Carry On Luggage with USB Port - Hard Shell Zipperless Luggage with Wheels - Retro Meets Tech Travel (Vintage Suitcase)

The LUGGEX Aluminum Carry-On is designed for modern travelers who value convenience and organization. With its built-in USB-C and USB ports, you can charge your devices on-the-go, eliminating the need for a separate power bank. The luggage also features a TSA-approved lock that allows for quick, one-handed access, making your airport experience smoother. Inside, multiple pockets and secure straps keep your essentials organized, while a wet and dry separation pocket ensures your clean clothes stay dry. This sturdy, all-aluminum luggage is built to withstand the rigors of travel, protecting your belongings wherever you go.

What We Like
USB charging ports
TSA-approved lock
Organized storage pockets
Durable aluminum material
#TOP 2

TRAVELKING All Aluminum Carry On Luggage

TK-SV-20
Silver
TRAVELKING All Aluminum Carry On Luggage Cover
TRAVELKING All Aluminum Carry On Luggage with TSA Locks Fashion Cool Metal Hard Shell Spinner Suitcase (Silver, 20 Inch)…

TRAVELKING All Aluminum Carry On Luggage is a durable and stylish option for your travels. Made with all aluminum construction and aluminum-magnesium alloy bumper corners, it comes with a free three-year warranty. The interior dimensions are 13.4" x 9" x 19", and the exterior dimensions are 14.6" x 9.1" x 21.6", with a capacity of 35L and a net weight of 9.7 lbs. The suitcase features dual TSA approved combination locks, and a fully lined interior with multi-use organizational pockets. The upgraded quiet multi-directional spinner wheels and adjustable 3-step telescoping handle make it easy to maneuver in tight spaces and on rough pavement.

What We Like
Durable all aluminum construction with a free three-year warranty
Dual TSA approved combination locks for added security
Fully lined interior with multi-use organizational pockets
Upgraded quiet multi-directional spinner wheels and adjustable 3-step telescoping handle for easy maneuverability
Stylish and sleek silver color
#TOP 3

LEVEL8 Zipperless Carry On Suitcase

Gepäck-HeGent
Black
Carry-On 20 Inch
LEVEL8 Zipperless Carry On Suitcase Cover
LEVEL8 Zipperless Carry On Suitcase Airline Approved with Aluminum Frame, Lightweight Hard Shell Luggage with Spinner Wheels, Metal Travel Luggage with Double Tsa Locks, 20 Inch, Black

The LEVEL8 Zipperless Luggage combines style and functionality to enhance your travel experience. Its sleek design not only looks modern but also makes a fashion statement wherever you travel. With a spacious interior that features smart compartments for dry and wet items, you can keep your belongings organized and tidy. The lightweight yet durable polycarbonate material, reinforced with an aluminum frame, ensures your luggage withstands the challenges of travel. Plus, the innovative zipperless design eliminates the hassle of zipper malfunctions, providing added security for your belongings during your trips.

What We Like
Stylish and modern design
Organized interior compartments
Durable lightweight material
Zipperless for added security
#TOP 4

LUGGEX Zipperless Carry-On Suitcase

8010-NV20
Blue
Carry-On 20-Inch
LUGGEX Zipperless Carry-On Suitcase Cover
LUGGEX Zipperless Luggage with Spinner Wheels - Polycarbonate Aluminum Hard Shell Suitcase, Carry-On 20-Inch, Blue

The LUGGEX Zipperless Luggage is designed for convenience and security during your travels. Its innovative lock mechanism requires you to press both sides simultaneously, preventing accidental openings and keeping your belongings safe. The TSA latches allow for quick access without the hassle of zippers, making airport security a breeze. With wheels featuring built-in springs, you'll enjoy a smooth and stable roll over various surfaces, reducing vibrations and effort. Plus, the durable corner protectors and aluminum frame ensure your suitcase withstands the rigors of travel, keeping everything intact and secure.

What We Like
Secure locking mechanism
TSA-friendly design
Smooth rolling wheels
Durable construction
#TOP 5

KANGSHILU 20-Inch Aluminum Carry-On

KANGSHILU
1809
silvery
20inch
KANGSHILU 20-Inch Aluminum Carry-On Cover
KANGSHILU All Aluminum Magnesium Carry On Luggage,Cut from Whole Aluminum Sheet,22x14x9 Airline Approved ,(3rd Generation,Premium All Aluminum Magnesium zipperless suitcase ) (silvery, 20inch)

The KANGSHILU Aluminum Luggage is designed with a strong magnesium alloy that enhances its durability and gives it a striking appearance. The suitcase features a TSA-approved double combination lock, ensuring your belongings are secure during travel. With 360-degree swivel wheels, maneuvering through crowded airports becomes effortless. Plus, its zipper-less design simplifies the check-in process, making travel more convenient. This luggage not only protects your items but also makes your journey smoother and more enjoyable.

What We Like
Durable aluminum and magnesium alloy
TSA-approved security lock
360-degree swivel wheels
Zipper-less convenience
#TOP 6

HotWay 20 Inch Carry On Luggage

HotWay
1866
Carry on 20inch
HotWay 20 Inch Carry On Luggage Cover
HotWay Carry On Luggage with Aluminum Frame, 20 Inch PC Hard Shell Suitcase with Spinner Wheels and TSA Locks, Lightweight Luggage for Business Travel (22x14x9 Airline Approved)

The HotWay Carry On Luggage combines convenience and security for travelers. Its zipperless design allows you to access your belongings easily, while also providing enhanced protection against theft. Made from high-quality polycarbonate, this suitcase is both durable and lightweight, ensuring your items are well-protected during your travels. With four smooth-gliding spinner wheels, you can effortlessly maneuver through busy airports or train stations. This feature makes rushing for your flight much easier, allowing you to focus on your journey rather than struggling with your luggage.

What We Like
Zipperless design for security
Durable polycarbonate material
Smooth-gliding spinner wheels
Lightweight and easy to carry
#TOP 7

feilario 20'' Hardside Carry On Luggage

feilario
Pro-silver-brwon
20in
feilario 20'' Hardside Carry On Luggage Cover
feilario 20'' Aluminum Frame Wide Handle PC Hardside Carry On Luggage - Double Spinner Wheels Luxury Rolling Travel Suitcase with TSA Lock & Cup Holder

The feilario Carry On Luggage is designed for modern travelers seeking both style and functionality. It features a TSA-approved lock, ensuring your belongings are secure while allowing customs easy access for inspections. The wide aluminum-magnesium alloy handle adjusts to three different heights, providing comfort and convenience as you navigate through airports. Made from durable PC material with an aluminum frame, this luggage resists scratches and maintains its robust structure. Additionally, the thoughtful design includes a cup holder, so you can stay refreshed on the go. This suitcase is a reliable travel companion for any adventure.

What We Like
TSA-approved security lock
Adjustable wide handle
Durable materials
Convenient cup holder
#TOP 8

Krute 20 Inch Zipperless Carry On

Krute
KT3011
Black
20in
Krute 20 Inch Zipperless Carry On Cover
Krute Carry On Luggage with Aluminum Frame Zipperless Luggage with 8 Wheels 20inch Hard Shell Suitcase with PC+ABS TSA Lock 4 Metal Corner Black

The Krute Zipperless Carry On luggage is designed for your travel convenience. Its 20-inch size fits perfectly in airplane luggage racks, making it an ideal choice for carry-on. You’ll appreciate the zipperless design, which features a TSA-approved lock that allows for easy access with just a press. The four durable aluminum corners provide extra protection against impacts, ensuring your belongings stay safe. Plus, the unique pattern helps you quickly identify your suitcase among others, while the interior mesh pockets and x-strap keep your items organized during your travels.

What We Like
Lightweight and compact
Zipperless for easy access
Durable aluminum corners
Unique design for easy identification
#TOP 9

KARGO 20" Silver Carry-On Luggage

KARGO
KA001
Silver
Carry-On 20 inch
KARGO 20" Silver Carry-On Luggage Cover
KARGO 20" Carry On Luggage - Silver Polycarbonate Hard Shell Suitcase with Aluminum Corners, Smooth-Rolling Wheels, Leather Handle, Aluminum Frame Luggage, Zipperless TSA Lock (Carry-On 20 inch)

The KARGO 20" Carry-On is designed for your convenience and peace of mind. With its four metal corner guards, this luggage offers enhanced protection against impacts, ensuring your belongings stay safe during travel. The zipperless design features a dual TSA lock, providing secure access without worry about damage during inspections. Maneuvering through busy airports is a breeze with the 360° spinner wheels, which glide smoothly and quietly, making your travels effortless. Plus, with a reliable lifetime warranty, you can travel confidently knowing that support is just a call away if you need it.

What We Like
Durable polycarbonate construction
Zipperless TSA lock
Easy maneuverability
Lifetime warranty
#TOP 10

LUGGEX Aluminum Carry-On Luggage

Silver
Carry-On 20-Inch
LUGGEX Aluminum Carry-On Luggage Cover
LUGGEX All Aluminum Carry On Luggage with Wheels - Zipperless Hardshell Suitcase with TSA Lock (Silver, 20 Inch)

The LUGGEX Carry-On Luggage is designed for travelers who value both style and practicality. With dimensions of 21.7 x 15.0 x 9.1 inches and a weight of just 9.7 pounds, it’s lightweight yet spacious, offering a generous capacity of 40.3 liters. This suitcase features a zipperless design, ensuring ease of access and added security for your belongings. The integrated TSA lock provides peace of mind while traveling, allowing you to secure your items without the hassle of traditional locks. With its durable aluminum construction, this luggage is built to withstand the rigors of travel, making it an ideal companion for any journey.

What We Like
Lightweight and spacious
Zipperless design
TSA-approved lock
Durable aluminum construction
Buying Guide Image

Frequently Asked Questions (FAQs)

1. Is it safe to take aluminum luggage?

Yes, aluminum luggage provides greater security compared to soft luggage options. It offers better protection against theft, as it is more difficult for thieves to access the belongings inside. Soft carry-on bags can be easily cut or opened, whereas aluminum luggage provides enhanced security features.

2. Is aluminum luggage worth it?

Yes, aluminum luggage is worth considering. It is more durable than polycarbonate or soft-sided luggage, although it can still be prone to scratches and dents. Aluminum suitcases typically have latches instead of zippers, providing added security. While it may have some cosmetic wear over time, its durability and security make it a valuable option for travelers.

3. Why is aluminum luggage good?

Aluminum luggage is a good choice for several reasons. It is lightweight, durable, and more resistant to damage compared to materials like plastic or polyester. It can withstand the weight of heavier items, making it suitable for various travel purposes. Additionally, aluminum luggage does not melt like other plastics, ensuring the safety of your belongings.

4. Is aluminum luggage better than polycarbonate?

Aluminum luggage is generally more durable than polycarbonate (plastic) luggage. While polycarbonate is still somewhat durable, aluminum offers greater resistance to cracking. It may bend or dent under extreme pressure, but it remains sturdy. If durability is a priority, aluminum is the preferred choice.

5. Does aluminum luggage scratch easily?

Yes, aluminum luggage is prone to scratching and denting easily. It shows every little ding and can accumulate cosmetic damage over time. However, it is important to note that all materials used to make hard shell suitcases, including polycarbonate, are susceptible to scratches. While aluminum may show more visible wear, it remains a durable option.

6. Do aluminum suitcases dent easily?

Yes, aluminum suitcases can dent easily. While they offer durability, they are not immune to dents. Over time and with regular use, aluminum luggage may develop dings and dents. It is important to understand and accept this characteristic before choosing aluminum luggage for your travel needs.

Editor's Notes

During our aluminum carry-on luggage research, we found 48 aluminum carry-on luggage products and shortlisted 10 quality products. We collected and analyzed 6,945 customer reviews through our big data system to write the aluminum carry-on luggage list. We found that most customers choose aluminum carry-on luggage with an average price of $198.89.

The aluminum carry-on luggage are available for purchase. We have researched hundreds of brands and picked the top brands of aluminum carry-on luggage, including LUGGEX, TRAVELKING, LEVEL8, KANGSHILU, HotWay. The seller of top 1 product has received honest feedback from 57 consumers with an average rating of 4.9.

Written by
Mary Hopper Avatar

Mary Hopper is an Italian fashion designer with 10 years of extensive working experience in the fashion industry. She can design clothing and fashion accessories, such as handbags, backpacks, shoes, and jewelry. She is also a professionally trained content writer specializing in managing various fashion and beauty blogs.