Best Hat Sewing Patterns of 2026

Ann Hale Avatar
Ann Hale
Last Updated: Jan 20, 2026

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Hat sewing patterns are a great way to create unique and personalized headwear. These patterns come in a variety of styles and sizes, allowing for customization to fit any head shape or personal preference. From classic baseball caps to trendy bucket hats, there is a pattern for every style. Additionally, hat sewing patterns often include tips and techniques for sewing with different fabrics and materials, making them accessible for sewists of all skill levels. Whether making hats for personal use or as gifts, hat sewing patterns provide endless possibilities for creativity and customization.

At a Glance: Our Top Picks

McCall's M8497A Bucket Hat Sewing Pattern Cover #TOP 1
McCall's M8497A Bucket Hat Sewing Pattern
ftb score rating icon 9.9
Simplicity Hat Sewing Pattern Kit S9505 Cover #TOP 2
Simplicity Hat Sewing Pattern Kit S9505
ftb score rating icon 9.8
Simplicity Misses' Headwrap, Turban, and Hat Sewing Pattern Cover #TOP 3
Simplicity Misses' Headwrap, Turban, and Hat Sewing Pattern
ftb score rating icon 9.6

Top 10 Hat Sewing Patterns

#TOP 1

McCall's M8497A Bucket Hat Sewing Pattern

McCall's
M8497A
Multicolor
All Sizes
McCall's M8497A Bucket Hat Sewing Pattern Cover
McCall's M8497A Children's, Teens' and Adults' Bucket Hat Sewing Pattern Packet, Design Code M8497, All Sizes

The McCall's Bucket Hat Pattern is perfect for anyone looking to create a stylish hat for the whole family. This kit includes all the pattern pieces you need to cut your fabric, along with clear, step-by-step instructions that make sewing easy, even if you're a beginner. It guides you on choosing the right fabrics and trims, helping you customize your hat to your liking. With sizes ranging from 9" to 24", you can make hats for kids, teens, and adults. The design features an easy-to-sew lined bucket hat with options for top stitching on the brim, adding a professional touch to your finished product.

What We Like
Comprehensive pattern pieces
Clear step-by-step instructions
Helpful fabric and trim guidance
Wide size range for all ages
#TOP 2

Simplicity Hat Sewing Pattern Kit S9505

SS9505A
Multicolor
Sizes S-M-L
Simplicity Hat Sewing Pattern Kit S9505 Cover
Simplicity SS9505A Bell-Shaped, Lined, Wide Brim, and Open Crown Hat Sewing Pattern Kit, Code S9505, Sizes S-M-L

Simplicity Hat Pattern Kit S9505 offers sewing templates, sizing guides, and instructions for four hat variations. You can create bell-shaped, wide brim, open crown hats, and a lined cap. These patterns cater to small, medium, and large sizes, making it versatile for all. The modern designs keep you fashionable while the detailed instructions ensure ease in crafting. Proudly made in the USA, these patterns guarantee quality and comfort in your creations.

What We Like
Versatile sizing options
Modern and stylish designs
Clear sewing instructions
#TOP 3

Simplicity Misses' Headwrap, Turban, and Hat Sewing Pattern

SS9300A
White
Sizes S-L
Simplicity Misses' Headwrap, Turban, and Hat Sewing Pattern Cover
Simplicity Misses' Headwrap, Turban, and Hat Packet, Code 9200 Sewing Pattern, Sizes S-L, White, (SS9300A)

Look stylish and comfortable for any occasion with Simplicity Misses' Headwrap, Turban, and Hat Sewing Pattern. This packet includes sewing templates, pattern pieces, sizing guides, and instructions for (1) headwrap, (3) hats, and (1) turban that can be made to fit misses' sizes S, M, and L. With detailed fabric suggestions and recommendations, you can create beautiful turbans, headwraps, and hats that flatter your style.

What We Like
Includes sewing templates, pattern pieces, sizing guides, and instructions for multiple accessories.
Can be made to fit misses' sizes S, M, and L.
Detailed fabric suggestions and recommendations included.
#TOP 4

Vogue Patterns V8869 Men's Hats Template

V8869OSZ
Multi-coloured
Vogue Patterns V8869 Men's Hats Template Cover
Vogue Patterns V8869 Men's Hats Sewing Template

The Vogue Patterns V8869 Men's Hats Sewing Template is an ideal choice for those who want to create stylish hats in various sizes. The template includes pattern pieces, sewing instructions, and is copyrighted in 2011. Made in the U.S.A. by Vogue Patterns, this template offers five different hat styles that are fully lined and offered in four sizes. The hats can be made from a range of fabrics including wool blends, synthetic leather, and poplin. The template also provides guidance on the right interfacing and notions to use for the best results.

What We Like
Offers five different hat styles
Comes in four different sizes
Provides guidance on the right fabric and interfacing to use
#TOP 5

Simplicity Sewing Pattern S9937

SS9937A
Multicolor
Sizes Vary
Simplicity Sewing Pattern S9937 Cover
Simplicity SS9937A Hat, Tote Bag and Zipper Cases Sewing Pattern Packet, Design Code S9937, Sizes Vary

Simplicity Pattern S9937 includes sewing templates, sizing info, pattern pieces, and instructions. It helps you create a wide brim hat in various sizes with contrast lining and band, a large tote with contrast straps and quilted pocket, plus zipper cases in different shapes and sizes. The kit guides you on fabric selection and trims, making it easy to craft stylish accessories. With this pattern, you can personalize your accessories and showcase your creativity.

What We Like
Multiple accessory options
Comprehensive sewing guidance
Customizable designs
#TOP 6

Simplicity Adult and Child Hat Sewing Pattern Kit

SS9509A
Multicolor
Simplicity Adult and Child Hat Sewing Pattern Kit Cover
Simplicity SS9509A Adult and Child Hat Sewing Pattern Kit, Code S9509, Sizes Adult XS-S-M-L/Kid's XS-S-M-L

Create personalized hats for the whole family with the Simplicity Adult and Child Hat Sewing Pattern Kit. This kit comes with sewing templates, pattern pieces, sizing guides, and instructions for (4) hat variations, making it easy to customize your wardrobe. The hat sewing pattern templates are available in adult sizes extra-small, small, medium, and large and kid's sizes extra-small, small, medium, and large. These updated modern casual hats are perfect for men, women, and children to wear outdoors and feature different styles for outfit matching. Simplicity sewing patterns are comfortable, confident, and modern to keep you on top of today's fashion trends. Proudly designed and printed in the USA, the Simplicity Adult and Child Hat Sewing Pattern Kit is a great way to create personalized pieces your family will love to wear.

What We Like
Comes with sewing templates, pattern pieces, sizing guides, and instructions for (4) hat variations
Hat sewing pattern templates available in adult and kid's sizes
Updated modern casual hats for men, women, and children to wear outdoors
#TOP 7

McCall's M8597 Lined Bucket Hats & Tote Bags Pattern

McCall's
M8597A
Multicolor
McCall's M8597 Lined Bucket Hats & Tote Bags Pattern Cover
McCall's M8597A Lined Bucket Hats and Tote Bags Sewing Pattern Packet, Design Code M8597, All Sizes

McCall's Bucket Hat Tote Pattern offers you easy-to-follow sewing instructions and all the pattern pieces you need to create stylish lined bucket hats and tote bags. The pattern includes detailed guidance on choosing the right fabric and trims, making it simpler for you to select materials that match your style. You can make these items in all sizes, ensuring a perfect fit whether you’re sewing hats or bags. The lined bucket hats come with wide brims and crown ties for a comfortable and adjustable fit, while the tote bags feature practical designs with pockets and closures for everyday use. This pattern is ideal if you want to craft fashionable and functional accessories yourself.

What We Like
Step-by-step instructions
All sizes included
Fabric and trim guidance
Adjustable hat designs
Functional tote features
#TOP 8

Simplicity SS9591A Babies' Buntings and Hat Sewing Pattern

SS9591A
Multicolor
XXS, XS, S, M
Simplicity SS9591A Babies' Buntings and Hat Sewing Pattern Cover
Simplicity SS9591A Babies' Lined Buntings and Lined Hat Sewing Pattern Packet, Design Code S9591, Sizes XXS-XS-S-M

The Simplicity Baby Buntings Pattern offers everything you need to sew cozy buntings and a matching hat for your little one. This pattern packet includes clear templates, fabric suggestions, and step-by-step instructions, making it easy for you to create comfortable and stylish baby wear. It covers multiple baby sizes, from extra small to medium, so you can make the perfect fit. The lined buntings are designed with handy features like contrast binding and secure closures, plus options for decorative bows and rosettes. The matching lined hat comes in three sizes and offers fun accents like pom pom ears and flower crowns, ensuring your baby stays comfy and adorable.

What We Like
Complete sewing templates
Multiple baby sizes
Comfort-focused design
Customizable decorative options
#TOP 9

McCall's M5773 Hats, Scarves & Mittens Pattern

McCall's
M5773OSZ
McCall's M5773 Hats, Scarves & Mittens Pattern Cover
McCall's Patterns M5773 Misses' Hats, Scarves and Mittens

The McCall's M5773 Sewing Pattern offers a convenient all-in-one envelope that includes all sizes, making it easy for you to find the perfect fit without needing multiple purchases. Inside, you’ll find clear pattern pieces that guide your cutting and sewing, helping you create stylish hats, scarves, and mittens. The package also contains detailed instructions, so even if you’re new to sewing, you’ll have step-by-step help. Made by McCall's Patterns and printed in the USA, this 2011 design ensures quality and reliability for your crafting projects.

What We Like
All sizes included
Comprehensive sewing instructions
Clear pattern pieces
Trusted brand quality
#TOP 10

Simplicity SS9658A Misses' Hats, Headband, Mittens

SS9658A
Multicolour
sml r
Simplicity SS9658A Misses' Hats, Headband, Mittens Cover
Simplicity SS9658A Misses' Hats, Headband, Mittens in Sizes S-M-L, Cowl and Infinity Scarf A (S-M-L)

Simplicity Women's Headwear Set includes patterns for making hats, headbands, mittens, cowls, and infinity scarves in sizes small, medium, and large. This intermediate-level craft kit is designed for dressmaking enthusiasts. The patterns cater specifically to women's accessories, offering a range of stylish headwear and gloves options. With a focus on convenience and style, this set allows you to create personalized accessories that fit perfectly and showcase your creativity.

What We Like
Various headwear options
Includes glove patterns
Customizable sizes
Buying Guide Image
Editor's Notes

During our hat sewing pattern research, we found 24 hat sewing pattern products and shortlisted 10 quality products. We collected and analyzed 3,724 customer reviews through our big data system to write the hat sewing patterns list. We found that most customers choose hat sewing patterns with an average price of $14.54.

The hat sewing patterns are available for purchase. We have researched hundreds of brands and picked the top brands of hat sewing patterns, including McCall's, Simplicity, Vogue Patterns. The seller of top 1 product has received honest feedback from 384 consumers with an average rating of 4.7.

Written by
Ann Hale Avatar

Ann Hale is a seamstress, pattern maker, and fashion designer with extensive sewing experience. She has worked in the fashion industry for over 10 years now after receiving Associates's Degree in fashion design in 2010. Also as a writer, she has many creative and unique insights when it comes to articles.