Best Hat Sewing Patterns of 2025

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Hat sewing patterns are a great way to create unique and personalized headwear. These patterns come in a variety of styles and sizes, allowing for customization to fit any head shape or personal preference. From classic baseball caps to trendy bucket hats, there is a pattern for every style. Additionally, hat sewing patterns often include tips and techniques for sewing with different fabrics and materials, making them accessible for sewists of all skill levels. Whether making hats for personal use or as gifts, hat sewing patterns provide endless possibilities for creativity and customization.
At a Glance: Our Top Picks
Top 10 Hat Sewing Patterns
Simplicity Vintage Women's Flapper Hats Sewing Patterns
Looking for a way to add a vintage touch to your wardrobe? These Simplicity sewing patterns are just what you need! With templates, pattern pieces, sizing guides, and instructions for five hats, you can create retro flapper hats in sizes S, M, and L. Whether you need a hat for a costume or just for everyday wear, this pattern packet has got you covered. The detailed English and French instructions and fabric suggestions make it easy to create these hats with ease. Made in the USA since 1927, you can trust the quality of these vintage-inspired sewing patterns.
Simplicity Misses' Headwrap, Turban, and Hat Sewing Pattern
Look stylish and comfortable for any occasion with Simplicity Misses' Headwrap, Turban, and Hat Sewing Pattern. This packet includes sewing templates, pattern pieces, sizing guides, and instructions for (1) headwrap, (3) hats, and (1) turban that can be made to fit misses' sizes S, M, and L. With detailed fabric suggestions and recommendations, you can create beautiful turbans, headwraps, and hats that flatter your style.
Simplicity Adult and Child Hat Sewing Pattern Kit
Create personalized hats for the whole family with the Simplicity Adult and Child Hat Sewing Pattern Kit. This kit comes with sewing templates, pattern pieces, sizing guides, and instructions for (4) hat variations, making it easy to customize your wardrobe. The hat sewing pattern templates are available in adult sizes extra-small, small, medium, and large and kid's sizes extra-small, small, medium, and large. These updated modern casual hats are perfect for men, women, and children to wear outdoors and feature different styles for outfit matching. Simplicity sewing patterns are comfortable, confident, and modern to keep you on top of today's fashion trends. Proudly designed and printed in the USA, the Simplicity Adult and Child Hat Sewing Pattern Kit is a great way to create personalized pieces your family will love to wear.
Simplicity Hat Sewing Pattern Kit S9505
Simplicity Hat Pattern Kit S9505 offers sewing templates, sizing guides, and instructions for four hat variations. You can create bell-shaped, wide brim, open crown hats, and a lined cap. These patterns cater to small, medium, and large sizes, making it versatile for all. The modern designs keep you fashionable while the detailed instructions ensure ease in crafting. Proudly made in the USA, these patterns guarantee quality and comfort in your creations.
Vogue Patterns V8869 Men's Hats Template
The Vogue Patterns V8869 Men's Hats Sewing Template is an ideal choice for those who want to create stylish hats in various sizes. The template includes pattern pieces, sewing instructions, and is copyrighted in 2011. Made in the U.S.A. by Vogue Patterns, this template offers five different hat styles that are fully lined and offered in four sizes. The hats can be made from a range of fabrics including wool blends, synthetic leather, and poplin. The template also provides guidance on the right interfacing and notions to use for the best results.
Simplicity SS9658A Misses' Hats, Headband, Mittens
Simplicity Women's Headwear Set includes patterns for making hats, headbands, mittens, cowls, and infinity scarves in sizes small, medium, and large. This intermediate-level craft kit is designed for dressmaking enthusiasts. The patterns cater specifically to women's accessories, offering a range of stylish headwear and gloves options. With a focus on convenience and style, this set allows you to create personalized accessories that fit perfectly and showcase your creativity.
Simplicity Vintage Style Hats Sewing Pattern Kit S9834
Simplicity Vintage Hats Kit, Design Code S9834, offers sewing templates, fabric recommendations, and pattern pieces. It includes instructions on selecting fabric and trims, as well as sizing info. The hats are one size fits most and are inspired by 1930's and 1940's styles. You can create hats with contrast ribbon details, self-fabric flowers, and more. Simplicity patterns provide a mix of modern and vintage clothing options for all ages, along with trendy accessories. Made in the USA, these templates are fun to work with and easy to customize.
Simplicity 8361 Women's Steampunk Hat Sewing Pattern
Create unique steampunk hats with the Simplicity 8361 Women's Steampunk Hat Sewing Pattern. The sewing template includes (4) different styles of hats, sizing guidelines, and easy instructions to create hats in sizes S-L (21-23 inches). These DIY costume hats are perfect for adding the finishing touch to any cosplay, steampunk outfit, or Halloween costume. The recommended fabrics for these stylish women's hats include damask, leather, and suede. Made in the USA with instructions available in English, Spanish, and French.
Simplicity SS3031OS Costume Hat Pattern
The Simplicity Costume Hat Pattern is designed to help you create unique and stylish hats for various occasions. With comprehensive templates and sizing details included, you can easily follow the instructions to select the right fabric and trims. The patterns feature hats with wired brims in two sizes, allowing you to customize them with embellishments. Additionally, the witch and wizard hats are designed with a wired back seam, enabling you to shape them as you desire. This pattern also includes a versatile flat top crown hat, perfect for historical reenactments or theatrical performances.
McCall's Misses' Hats Sewing Pattern
Introducing McCall's Misses' Hats Sewing Pattern, a versatile and convenient sewing pattern that allows you to create stylish hats in various sizes. This pattern includes all the necessary pieces and detailed sewing instructions to make the process easy for you. Whether you prefer wool blends, gabardine, or cotton, this pattern has got you covered. You can also experiment with different fabrics for contrasting elements, such as silk or satin. The pattern is made in the USA by McCall's, ensuring quality and craftsmanship. With McCall's Misses' Hats Sewing Pattern, you can unleash your creativity and make fashionable hats that perfectly fit your style.
During our hat sewing pattern research, we found 24 hat sewing pattern products and shortlisted 10 quality products. We collected and analyzed 5,401 customer reviews through our big data system to write the hat sewing patterns list. We found that most customers choose hat sewing patterns with an average price of $6.94.
The hat sewing patterns are available for purchase. We have researched hundreds of brands and picked the top brands of hat sewing patterns, including Simplicity, Vogue Patterns, McCall's. The seller of top 1 product has received honest feedback from 50 consumers with an average rating of 4.8.

Ann Hale is a seamstress, pattern maker, and fashion designer with extensive sewing experience. She has worked in the fashion industry for over 10 years now after receiving Associates's Degree in fashion design in 2010. Also as a writer, she has many creative and unique insights when it comes to articles.