Best Aluminum Hole Saws of 2026

Harry Stack Avatar
Harry Stack
Last Updated: Jan 24, 2026

* We independently evaluate all recommended products and services. If you click on links we provide, we may receive compensation.

Aluminum hole saws are essential tools for those who work with metal or wood. Made with high-quality aluminum, these hole saws are durable and long-lasting. They come in a variety of sizes to accommodate different hole diameters, and they can be used with a variety of power tools. Aluminum hole saws are perfect for cutting through metal sheets, wood, and plastics with ease. They are designed to make clean and precise cuts, even in challenging materials. Whether you're a professional contractor or a DIY enthusiast, aluminum hole saws are a must-have in your toolbox.

At a Glance: Our Top Picks

METOTY 19-Piece Carbide Hole Saw Kit Cover #TOP 1
METOTY 19-Piece Carbide Hole Saw Kit
ftb score rating icon 9.9
Dashap 2'' TCT Hole Saw Kit Cover #TOP 2
Dashap 2'' TCT Hole Saw Kit
ftb score rating icon 9.8
GSTK Upgrade Heavy Duty Carbide Hole Saw 14 Pcs Cover #TOP 3
GSTK Upgrade Heavy Duty Carbide Hole Saw 14 Pcs
ftb score rating icon 9.6

Top 9 Aluminum Hole Saws

#TOP 1

METOTY 19-Piece Carbide Hole Saw Kit

METOTY
14bb8160-9c11-4c32-b086-0a6905992a90
Gold
METOTY 19-Piece Carbide Hole Saw Kit Cover
METOTY 19 PCS (1/2" to 2-1/8") Carbide Hole Saw Kit for Metal - Heavy Duty TCT Hole Cutter Drill Bits Set with Titanium Pilot & L-Wrench, for Stainless Steel/Iron/Aluminum | Metal|

The METOTY Carbide Hole Saw offers a comprehensive set of 19 pieces, including 13 different hole saw sizes and extra titanium-plated pilot drills, giving you the flexibility to cut various hole diameters with ease. Made from industrial-grade metal with titanium-plated carbide teeth, this set is built to last, resisting rust and wear so you get long-term use. The sharp tungsten carbide tips ensure smooth and precise cuts, reducing wear and tear on your tools. This kit works well on tough metals like stainless steel, iron, and aluminum, making it perfect for both professional and DIY projects where you need reliable performance on hard materials.

What We Like
Wide size range
Durable titanium-plated teeth
Sharp tungsten carbide tips
Works on various metals
#TOP 2

Dashap 2'' TCT Hole Saw Kit

c0095e1d-f2ba-4ad6-8f09-0a2d3ea20925
Silver
2''(51mm)
Dashap 2'' TCT Hole Saw Kit Cover
2''(51mm) TCT Hole Saw Kit,Tungsten Carbide Hole Saw Drill Bit with Titanium-Plated Pilot Drill bit for Hard Metal,Alloy,Aluminum,Stainless Steel,Plastic,Iron

The Dashap TCT Hole Saw is built from industrial-grade carbide steel, ensuring long-lasting durability and resistance to corrosion. This kit includes everything you need for tough drilling tasks, featuring a unique tipped tooth blade that enhances cutting speed. Whether you're using a rechargeable drill or a bench drill, this tool promotes smoother cuts for various materials. Additionally, its innovative design allows for efficient cooling and easy removal of metal filings, helping to prevent overheating during use. Just remember to use lubricant for optimal performance.

What We Like
Durable carbide steel construction
Smoother and faster cutting
Efficient cooling design
Versatile for multiple materials

GSTK Upgrade Heavy Duty Carbide Hole Saw 14 Pcs

GSTK-HJK-TZ-1
Silver
12pcs
GSTK Upgrade Heavy Duty Carbide Hole Saw 14 Pcs Cover
GSTK Upgrade Heavy Duty Carbide Hole Saw 14 Pcs,Metal Steel Hole Saw Drill Bit,TCT Hole Cutter,Alloy Hardness Upgrade, with 2*Extra Titanium Plated Pilot Center Drill and 2*L-Wrench

The GSTK Upgrade Heavy Duty Carbide Hole Saw 14 Pcs is a versatile set of hole saws made of TCT Carbide, with 12 different sizes to meet varied needs. The saws feature tipped tooth blades for faster cutting and double round circles for efficient cooling and removing metal filings. The set includes two extra titanium-plated pilot center drills and two L-wrenches. The saws can be used with rechargeable drills, portable hand drills, bench drills, electric drills, and more. Ideal for cutting stainless steel, metal, iron, plastic, aluminum, FRP, and more, the set comes with a reminder to add coolant during continuous high-speed drilling and to wear protective goggles and gloves while using it.

What We Like
Versatile set with 12 different sizes
Tipped tooth blades for faster cutting
Double round circles for efficient cooling and removing metal filings
#TOP 4

ChgImposs 5-Piece Hole Saw Set

PIT_20P
Stainless Steel
ChgImposs 5-Piece Hole Saw Set Cover
ChgImposs 5Pcs 16-30mm 5/8-Inch to 1-3/16 Inch HSS Hole Saw Cutter, Drill Bits Set Heavy Duty Tool Kit for Stainless Steel, Aluminum Alloy, Plastic and Wood

The ChgImposs Hole Saw Set includes five different sizes, ranging from 16mm to 30mm, making it perfect for various drilling tasks. Crafted from high-speed steel, these saws ensure durability and quick cutting, saving you time and effort. Their sharp edges and anti-cutting design contribute to a longer lifespan, allowing you to tackle tough materials like stainless steel and aluminum with ease. This set is versatile enough to be used with handheld electric drills and other drilling machines, providing precise cuts for your home improvement projects.

What We Like
Multiple size options
Durable high-speed steel
Sharp edges for fast cutting
Versatile compatibility
#TOP 5

DKIBBITH TCT 3/4" Hole Saw Set

DKVIP-0005
Silver
3/4"(19mm)
DKIBBITH TCT 3/4" Hole Saw Set Cover
TCT Hole Saw Set, 2-Pack of 3/4" (19mm) Heavy Duty Tungsten Carbide Tipped Hole Cutters for Stainless Steel Mild Steel Copper Iron Brass Plastic and More, with Titanium-Plated Pilot Drill Bits

The DKIBBITH TCT Hole Saws come in a 2-pack of 3/4-inch cutters designed to make drilling precise holes easier for you. With a cutting depth of nearly half an inch, these saws fit a wide range of needs, especially for conduit and pipe installations. They work well with various drills, including impact and CNC machines, giving you versatile use. The sharp tungsten carbide tips ensure clean, burr-free holes faster than traditional drills, ideal for electrical, plumbing, HVAC, and metalworking tasks. Plus, the titanium-plated pilot drill bits help keep your drill steady for accurate results, while the ejection spring makes slug removal quick and hassle-free.

What We Like
Wide size and depth range
Clean, burr-free holes
Works on many materials
Sharp tungsten carbide tips
Easy slug removal
#TOP 6

ASNOMY 12PCS TCT Hole Saw Kit

ASNOMY-12PCS
12Pcs 5/8"-2-1/8"
12pcs Lochsäge
ASNOMY 12PCS TCT Hole Saw Kit Cover
ASNOMY 12PCS TCT Hole Saw Kit for Hard Metal, 5/8"-2-1/8" Inch Tungsten Carbide Tipped Hole Cutter Set with Titanium-Plated Pilot Drill bit for Metal, Stainless Steel, Iron, Wood, Plastic

The ASNOMY 12PCS TCT Hole Saw Kit is made of high-quality tungsten carbide tipped cutters and features a unique three-blade design that makes it efficient for cutting hard metals. It has a range of cutting diameter sizes and lengths that are perfect for drilling hard metal. The set is versatile and can be used with different types of drills. It comes with an aluminum box, two extra titanium-plated pilot drill bits, and hex wrenches for easy use.

What We Like
Durable and rustproof due to high-quality tungsten carbide tipped cutters and high-grade titanium-plated cemented carbide tooth
Efficient for cutting hard metals with a unique three-blade design
Versatile and can be used with different types of drills
#TOP 7

KJE 20-in-1 Carbide Hole Saw Kit

KJE
20PCS 1/2"to 2-1/8" Hole Saw Kit
Silver
KJE 20-in-1 Carbide Hole Saw Kit Cover
KJE 20 in 1 (1/2"to 2-1/8") Carbide Hole Saw Kit for Metal - Heavy Duty TCT Hole Cutter Drill Bits Set with Titanium Pilot drills & L-Wrenches & Aluminum Box, for Stainless Steel/Iron/Aluminum | Metal

The KJE Carbide Hole Saw offers you a complete set of 20 tools, including 13 different hole saw sizes and extra titanium pilot drills, so you can handle various project sizes with ease. Its triple-blade design with a titanium coating enhances durability and cutting sharpness, ensuring the saws stay rust-resistant and long-lasting. You’ll appreciate smooth, precise cuts thanks to the tungsten carbide-tipped teeth that reduce vibration and burrs, making your drilling cleaner and faster. Plus, the kit works well with most drills and includes safety guidelines, helping you tackle metal, wood, and more safely and efficiently.

What We Like
Complete 20-piece set
Titanium-coated blades
Triple-blade design
Precise, smooth cutting
Wide drill compatibility
#TOP 8

dashap 13PCS Bi-Metal Hole Saw Kit

BHSS-13PCS
Silver
(3/4'' to 3'')-13PC
dashap 13PCS Bi-Metal Hole Saw Kit Cover
dashap 13PCS Bi-Metal Hole Saw Kit with Drill Bits, Carbide Hole Saw Set for Thin Metal and Wood, Cutting Diameter 3/4'' to 3''

The dashap Bi-Metal Hole Saw Kit is a versatile tool that offers a quick and easy approach to achieving clean cuts. With its bi-metal construction, this kit provides greater hardness and durability, making it perfect for cutting through thin metal and wood. The package includes 13 bi-metal hole saws with various cutting diameters, as well as two hex keys and individual mandrels. The one-of-a-kind tooth blade ensures a speedy cutting experience, and the enlarged elliptical hole design allows for easy removal of wood or metal filings and effective cooling. Suitable for use with rechargeable drills, portable hand drills, bench drills, and electric drills, this hole saw set is a must-have for any DIY enthusiast. Please remember to use protective goggles and gloves for your safety. Whether you're working on wood, aluminum, thin metal, or plastic, the dashap Bi-Metal Hole Saw Kit is the perfect tool for all your cutting needs.

What We Like
Tough Bi-Metal Construction
Includes 13 Hole Saws with Various Cutting Diameters
One-of-a-Kind Tooth Blade for Speedy Cutting
#TOP 9

JONMON Titanium Coated HSS Drill Bits Set (8pcs)

COUNTERLCZ-8P
Gold
JONMON Titanium Coated HSS Drill Bits Set (8pcs) Cover
Titanium Coated HSS Twist Drill Bits - 8Pcs 3-10mm Serrated Grooving Cutting Carpenter Side Cutting Tap Spiral Saw Drill Bit Woodworking Wood Metal Plastic Hole Holesaw Tool (8)

The JONMON Titanium Drill Bits offer high-performance drilling with their sharp, titanium-coated high-speed steel design. This coating helps you drill faster and with less effort by reducing friction and heat. The bits feature a 135-degree split point which prevents slipping and ensures precise, quick starts on your material. Their unique serrated edge lets you drill sideways efficiently, making it easier to handle complex tasks. Plus, the round shank fits most electric and bench drills securely, so you can work without worrying about slippage. This set is a practical addition to your toolkit for various drilling jobs.

What We Like
Titanium coating for durability
135° split point prevents slipping
Serrated edge for horizontal drilling
Fits most electric and bench drills
Buying Guide Image

Everything You Need to Know About Aluminum Hole Saws

Introduction

When it comes to cutting holes in aluminum, a hole saw is often the tool of choice. These versatile tools come in a variety of sizes and styles, making it easy to find the right one for your specific project. However, with so many options on the market, it can be overwhelming to know which hole saw is the best fit for your needs. In this article, we will provide some helpful tips on how to choose the right aluminum hole saw for your project.

Consider the Thickness of the Aluminum

One of the most important factors to consider when choosing an aluminum hole saw is the thickness of the material you will be cutting. Aluminum comes in a range of thicknesses, from thin sheets to thick plates. If you are cutting a thick piece of aluminum, you will need a hole saw with a larger diameter and thicker teeth to handle the increased workload. On the other hand, if you are cutting a thin piece of aluminum, a smaller hole saw with finer teeth may be a better choice.

Select the Right Cutting Depth

Another important factor to consider when choosing an aluminum hole saw is the cutting depth. This refers to the maximum depth that the hole saw can cut into the material. If you are cutting a thick piece of aluminum, you will need a hole saw with a deeper cutting depth to ensure that it can cut all the way through the material. However, if you are cutting a thin piece of aluminum, a shallower cutting depth may be sufficient.

Choose the Right Tooth Configuration

The tooth configuration of a hole saw is another important factor to consider. The teeth on a hole saw are responsible for cutting through the material, so it's important to choose a configuration that is well-suited to cutting aluminum. A hole saw with a high tooth count and a positive rake angle is generally a good choice for cutting aluminum. This type of tooth configuration helps to prevent the hole saw from binding or clogging, which can be a common problem when cutting aluminum.

Consider the Shank Style

The shank style of a hole saw is the portion that attaches the tool to the drill. There are two main types of shanks: Morse taper and hexagonal. Morse taper shanks are generally preferred for heavier-duty applications, while hexagonal shanks are more common on smaller hole saws. When choosing an aluminum hole saw, it's important to select a shank style that is compatible with your drill.

Conclusion

In conclusion, choosing the right aluminum hole saw for your project involves considering a number of factors, including the thickness of the material, the cutting depth, the tooth configuration, and the shank style. By taking the time to carefully consider these factors, you can ensure that you select a hole saw that is well-suited to your specific project and will provide the best results.

Frequently Asked Questions (FAQs)

1. Can you use a hole saw on aluminum?

Yes, hole saws can be used to cut clean, round holes in aluminum, along with other machinable materials like steel, cast iron, brass, bronze, plastics, and composites.

2. Will a carbide hole saw cut aluminum?

Yes, carbide hole saws are designed to cut aluminum, as well as fastener-embedded wood, stainless steel, tile backer, and various other materials. They feature a patent-pending carbide tooth design that ensures better chip clearance, reduced slug dimensions, and improved stability during the cut.

3. Will a diamond hole saw cut aluminum?

No, using a diamond hole saw is not recommended for cutting aluminum. Diamond hole saws are more suitable for cutting materials like wood, glass, ceramics, and stone, but not aluminum, brass, mild steel, or stainless steel.

4. Do you need a special saw to cut aluminum?

No, you don't necessarily need a special saw to cut aluminum. A circular saw or jigsaw with metal cutting blades can be used. It is recommended to use non-ferrous circular saw blades or delicate wood blades with carbide tips for cutting aluminum.

5. How do you cut a hole in aluminum?

To cut a hole in aluminum, you should use a cobalt steel drill bit specifically designed for hard metals. These drill bits stay sharper longer and can cut through aluminum faster and more efficiently.

Editor's Notes

During our aluminum hole saw research, we found 24 aluminum hole saw products and shortlisted 9 quality products. We collected and analyzed 19,205 customer reviews through our big data system to write the aluminum hole saws list. We found that most customers choose aluminum hole saws with an average price of $15.88.

The aluminum hole saws are available for purchase. We have researched hundreds of brands and picked the top brands of aluminum hole saws, including METOTY, dashap, GSTK, ChgImposs, DKIBBITH. The seller of top 1 product has received honest feedback from 76 consumers with an average rating of 4.8.

Written by
Harry Stack Avatar

Harry Stack owns a small hardware store, his career landed him a depth of knowledge in categories such as tools, equipment, machinery and hardware. In his spare time, he usually repairs furniture, safes and appliances, and he knows how to make simple repairs to plumbing or electrical fixtures. His hobbies also include woodworking and fishing.