Best Double Wall Corrugated Packaging Boxes of 2025

Brian Howie Avatar
Brian Howie
Last Updated: Jan 7, 2025

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Double wall corrugated packaging boxes are a reliable and sturdy packaging solution for a variety of items. These boxes are made up of two layers of corrugated cardboard, providing an extra layer of protection for the contents inside. They are ideal for shipping heavy, fragile, or valuable items, as they are designed to withstand rough handling during transit. Double wall corrugated boxes are available in a range of sizes and can be customized to meet specific packaging requirements. They are an excellent choice for businesses looking for a cost-effective and durable packaging solution.

At a Glance: Our Top Picks

BOX USA Heavy-Duty Double Wall Corrugated Cardboard Boxes Cover #TOP 1
BOX USA Heavy-Duty Double Wall Corrugated Cardboard Boxes
ftb score rating icon 9.9
BOX USA 10 Pack of Heavy-Duty Double Wall Corrugated Cardboard Boxes Cover #TOP 2
BOX USA 10 Pack of Heavy-Duty Double Wall Corrugated Cardboard Boxes
ftb score rating icon 9.8
BOX USA Double Wall Corrugated Boxes Cover #TOP 3
BOX USA Double Wall Corrugated Boxes
ftb score rating icon 9.6

Top 10 Double Wall Corrugated Packaging Boxes

#TOP 1

BOX USA Heavy-Duty Double Wall Corrugated Cardboard Boxes

BHD1212DW
Brown
12" x 12" x 12"
BOX USA Heavy-Duty Double Wall Corrugated Cardboard Boxes Cover
BOX USA Shipping Boxes Double Wall 12"L x 12"W x 12"H, 15-Pack | Corrugated Cardboard Box for Packing, Moving and Storage

The BOX USA Heavy-Duty Double Wall Corrugated Cardboard Boxes provide twice the protection of a standard carton. The heavy-duty construction made of 275# DW /ECT-48 kraft corrugated provides greater protection and stacking strength. These reusable and recyclable corrugated boxes are sold in bundle quantities and ship flat to save on storage space and shipping. Proudly made in the USA, these boxes are great for shipping, packing and moving.

What We Like
Twice the protection of a standard carton
Heavy-duty construction provides greater protection and stacking strength
Reusable and recyclable
Ships flat to save on storage space and shipping
Proudly made in the USA
#TOP 2

BOX USA 10 Pack of Heavy-Duty Double Wall Corrugated Cardboard Boxes

BHD241616DW
Kraft
BOX USA 10 Pack of Heavy-Duty Double Wall Corrugated Cardboard Boxes Cover
BOX USA 10 Pack of Heavy-Duty Double Wall Corrugated Cardboard Boxes, 24" L x 16" W x 16" H, Kraft, Shipping, Packing and Moving

BOX USA Heavy-Duty Cardboard Boxes provide twice the protection with heavy-duty double wall corrugated construction. These boxes offer greater stacking strength and durability. The reusable and recyclable feature makes them eco-friendly. Sold in bundle quantities, they ship flat to save storage space. Made in the USA, these boxes are ideal for shipping, packing, and moving, ensuring your items stay safe and secure throughout the process.

What We Like
Double Wall Protection
Reusable & Recyclable
Heavy-Duty Construction
#TOP 3

BOX USA Double Wall Corrugated Boxes

BGL482428DW
BOX USA Double Wall Corrugated Boxes Cover
BOX USA 5 Pack of Double Wall Gaylord Bottom Corrugated Cardboard Boxes, 48" L x 24" W x 28" H, Kraft, Shipping, Packing and Moving

The BOX USA Corrugated Boxes are ideal for consolidating multiple shipments into one manageable package. Their large size allows you to pack bulky and oddly shaped items securely, making your moving or shipping tasks much easier. Made from strong kraft corrugated material, these boxes provide excellent protection for your goods. Additionally, they are sold in bundles and ship flat, which helps you save space during storage and reduces shipping costs. With these features, you'll find these boxes to be a convenient solution for your packing needs.

What We Like
Large capacity for multiple items
Strong and protective material
Space-saving flat shipping
Convenient for irregular shapes
#TOP 4

BOX USA Double Wall Boxes 24x18

BHD241818DW
Kraft
BOX USA Double Wall Boxes 24x18 Cover
BOX USA BHD241818DW Double Wall Boxes, 24"L x 18"W x 18"H, Kraft (Pack of 10)

BOX USA Double Wall Boxes offer superior protection compared to standard cartons. With their heavy-duty construction, these boxes are designed to keep your items safe during storage and transport. You’ll appreciate the extra strength they provide, allowing you to stack them without worry. Made from recyclable materials, these boxes are not only durable but also eco-friendly. Plus, they come flat-packed, making storage and shipping more convenient for you. Whether you’re moving or organizing, these boxes are a practical choice for all your packaging needs.

What We Like
Twice the protection
Heavy-duty construction
Reusable and recyclable
Space-saving shipping
#TOP 5

Boxes Fast BFHD241616DW

BFHD241616DW
Kraft
Boxes Fast BFHD241616DW Cover
Boxes Fast 24" x 16" x 16" Double Wall Corrugated, Heavy-Duty Cardboard Boxes, BFHD241616DW, for Shipping, Packing, Moving and Storage, Kraft (Pack of 10)

Boxes Fast Heavy-Duty Boxes, model BFHD241616DW, offer you double the protection compared to regular cartons. These heavy-duty 275# DW /ECT-48 kraft corrugated boxes provide superior stacking strength, making them perfect for shipping, packing, moving, and storage needs. The reusable and recyclable feature of these corrugated boxes ensures sustainability. Proudly made in the USA, these cartons are sold flat in bundle quantities, saving you storage space and shipping costs.

What We Like
Double protection
Heavy-duty construction
Reusable and recyclable
#TOP 6

BOX USA Double Wall Cardboard Sheets BSP3648DW

BSP3648DW
Kraft
36" x 48"
BOX USA Double Wall Cardboard Sheets BSP3648DW Cover
BOX USA Double Wall Corrugated Cardboard Sheets, 36" x 48", Kraft (Pack of 5), (BSP3648DW)

BOX USA Cardboard Sheets are ideal for all your moving and storage needs. These heavy-duty sheets can support up to 65 pounds, providing a reliable option for packing everything from clothing to books. You’ll appreciate their versatility as they can accommodate various items, whether for home, office, or small business use. Made from lightweight corrugated cardboard, they are both sturdy and easy to handle. Plus, they are 100% recyclable and reusable, making them an environmentally friendly choice for your packaging requirements.

What We Like
Heavy-duty construction
Versatile for various items
Lightweight and easy to handle
Environmentally friendly
#TOP 7

Partners Brand PHD241818DW Double Wall Boxes

PHD241818DW
Kraft
24 x 18 x 18"
Partners Brand PHD241818DW Double Wall Boxes Cover
Partners Brand PHD241818DW Double Wall Boxes, 24"L x 18"W x 18"H, Kraft (Pack of 10)

Partners Brand Double Wall Boxes offer twice the protection with heavy-duty construction using 275# DW /ECT-48 kraft corrugated material. These boxes provide superior stacking strength, reusability, and recyclability. The double wall design ensures your items are well-protected during storage and shipping. Proudly made in the USA, these corrugated packaging boxes are a reliable choice for your packaging needs.

What We Like
Double wall protection
Heavy-duty construction
Reusable and recyclable
#TOP 8

BOX USA Double Wall Corrugated Cardboard Sheets, 24" x 36", Kraft (Pack of 5)

BSP2436DW
Kraft
24 x 36 inches
BOX USA Double Wall Corrugated Cardboard Sheets, 24" x 36", Kraft (Pack of 5) Cover
BOX USA Double Wall Corrugated Cardboard Sheets, 24" x 36", Kraft (Pack of 5), (BSP2436DW)

BOX USA Corrugated Sheets are perfect moving supplies designed to protect your personal items during moving, shipping, storage, or small business packaging. These heavy-duty double wall corrugated sheets can support packaging weighing up to 65 lbs, making them certified and tested to meet box storage, mailing, and freight requirements. Made of kraft brown unprinted cardboard, these lightweight and sturdy single-layer corrugated boxes come in extra large, large, medium, and small sizes, making them ideal for house files, business files, and personal household items. With a 5 pack bulk box value bundle, these sheets are manufactured by BOX USA and are 100% recyclable and reusable. Enjoy simple materials with excellent performance, all made in the USA.

What We Like
Perfect moving supplies
Heavy duty and certified
Lightweight and sturdy
#TOP 9

BOX USA Kraft Double Wall Boxes BHD242418DW

BHD242418DW
Kraft
BOX USA Kraft Double Wall Boxes BHD242418DW Cover
BOX USA Double Wall Boxes, 24" x 24" x 18", Kraft (Pack of 10), Model Number: BHD242418DW

BOX USA Double Wall Boxes offer exceptional protection for your items. With a design that provides double the strength of a regular carton, you can trust that your belongings will stay safe during transit. Made from robust 275# D W /ECT-48 kraft corrugated material, these boxes ensure durability and reliable stacking. You’ll appreciate their eco-friendly nature, as they are both reusable and recyclable. Plus, they come flat-packed, saving you valuable storage space and reducing shipping costs, making them a practical choice for your packaging needs.

What We Like
Double protection for contents
Heavy-duty construction
Reusable and recyclable
Space-saving design
#TOP 10

BOX USA Shipping Boxes 10"L x 10"W x 10"H, 15-Pack

BHD101010DW
Kraft
10" x 10" x 10"
BOX USA Shipping Boxes 10"L x 10"W x 10"H, 15-Pack Cover
BOX USA Shipping Boxes Double Wall 10"L x 10"W x 10"H, 15-Pack | Corrugated Cardboard Box for Packing, Moving and Storage

BOX USA Shipping Boxes 15-Pack is a heavy-duty and versatile packaging solution for all your moving, shipping, and storage needs. These double-wall corrugated cardboard boxes are designed to hold up to 65 lbs of weight, making them perfect for packing clothing, books, household items, office supplies, and more. With their 32 lb edge crush test certification, they are guaranteed to meet all single wall box storage, mailing, and freight requirements. The 15-pack bundle offers excellent value and ensures you have enough boxes to pack all your personal items. Made in the USA from 100% recyclable materials, these boxes are not only sturdy and reliable but also eco-friendly. Choose BOX USA Shipping Boxes 15-Pack for a hassle-free and sustainable packaging solution.

What We Like
Heavy Duty
Versatile
Value Bundle
Buying Guide Image

Frequently Asked Questions (FAQs)

1. What is a double walled box?

Double Walled Cardboard Boxes are constructed using two layers of corrugated cardboard (flutes), with a liner board facing between them. This 5-ply construction provides added strength and stability.

2. What is the thickness of double wall corrugated?

Double-Thick Corrugated Sheets & Pads Double Wall Sheets Bursting strength. Approximately 5/16" thick.

3. How much weight can a double walled box hold?

Double-walled boxes can typically hold between 60 and 150 pounds of items, while triple-walled boxes can hold up to 300 pounds in items.

Editor's Notes

During our double wall corrugated packaging boxes research, we found 24 double wall corrugated packaging boxes products and shortlisted 10 quality products. We collected and analyzed 5,077 customer reviews through our big data system to write the double wall corrugated packaging boxes list. We found that most customers choose double wall corrugated packaging boxes with an average price of $90.16.

The double wall corrugated packaging boxes are available for purchase. We have researched hundreds of brands and picked the top brands of double wall corrugated packaging boxes, including BOX USA, Boxes Fast, Partners Brand. The seller of top 1 product has received honest feedback from 385 consumers with an average rating of 4.7.

Written by
Brian Howie Avatar

Brian Howie is a content writer and senior industrial designer. After graduation from Westminster College, he has been engaged in product design and manufacturing for 18 years. Brian Howie has always found great pleasure in designing industrial products and sharing his ideas and experience online.