Best Car Exhaust Headers of 2025

Robert Reyes Avatar
Robert Reyes
Last Updated: Jan 9, 2025

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Car exhaust headers are an essential component for high-performance engines. These headers are designed to replace the factory exhaust manifolds and provide smoother and more efficient exhaust flow. By doing so, they improve the engine's horsepower and torque output. Headers are made from various materials, including stainless steel, ceramic-coated steel, and titanium. The most common types of headers are long-tube and short-tube headers. Long-tube headers offer better performance gains but are more challenging to install, while short-tube headers are easier to install but provide fewer performance benefits. Car exhaust headers are a must-have for any car enthusiast looking to improve their vehicle's performance.

At a Glance: Our Top Picks

Patriot Exhaust H8069 Roadster/Sprint Car Exhaust Header Cover #TOP 1
Patriot Exhaust H8069 Roadster/Sprint Car Exhaust Header
ftb score rating icon 9.9
PG POWERGO MOTORSPORT Exhaust Headers for Silverado Sierra Suburban Tahoe Yukon Escalade V8 Cover #TOP 2
PG POWERGO MOTORSPORT Exhaust Headers for Silverado Sierra Suburban Tahoe Yukon Escalade V8
ftb score rating icon 9.8
AMVirtuo Shorty Headers for Chevy SBC Cover #TOP 3
AMVirtuo Shorty Headers for Chevy SBC
ftb score rating icon 9.6

Top 10 Car Exhaust Headers

#TOP 1

Patriot Exhaust H8069 Roadster/Sprint Car Exhaust Header

Patriot
H8069
Patriot Exhaust H8069 Roadster/Sprint Car Exhaust Header Cover
Patriot Exhaust H8069 1-5/8" Roadster/Sprint Car Exhaust Header for Small Block Chevy

The Patriot Car Exhaust Header offers Roadster and '32 Hi-Boy header styles, with a choice between Classic or high-performance Sprint designs for small and big block Chevy and small block Ford engines. You can select headers with metallic ceramic thermal barrier coating, show-quality chrome, or raw finish. The chrome headers are meticulously polished to ensure top-notch quality. Additionally, this product comes with a limited one-year warranty, providing you with peace of mind for your purchase.

What We Like
Versatile design
Show-quality chrome
Thermal barrier coating
#TOP 2

PG POWERGO MOTORSPORT Exhaust Headers for Silverado Sierra Suburban Tahoe Yukon Escalade V8

PG POWERGO MOTORSPORT Exhaust Headers for Silverado Sierra Suburban Tahoe Yukon Escalade V8 Cover
Exhaust Headers Manifold 1-5/8 in. Mild Steel for 2002-2013 Silverado Sierra Suburban Tahoe Yukon Escalade 4.8L 5.3L 6.0L 6.2L V8

PG Exhaust Headers by PG POWERGO MOTORSPORT are a perfect replacement for your stock manifolds. They offer a bolt-on fit for your stock exhaust pipes, ensuring easy installation. These headers excel at boosting horsepower from idle to mid-range RPM, giving you a noticeable performance upgrade. Constructed with durable 16-gauge cold roll flash mild steel, the tubes are built to last. The laser-cut head flange and TIG welded joints enhance durability and prevent cracking. Additionally, the hi-temp paint can withstand high temperatures, ensuring longevity.

What We Like
Direct Replacement
Horsepower Boost
Durable Construction
#TOP 3

AMVirtuo Shorty Headers for Chevy SBC

AMVirtuo
33030
AMVirtuo Shorty Headers for Chevy SBC Cover
Exhaust Headers Shorty Headers For Chevy Hugger small block SBC V8 265 283 305 327 350 400

The AMVirtuo Chevy SBC Headers are designed to enhance the performance of 1995 and newer Small Block Chevy V8 engines. Made from durable 304 stainless steel, these headers resist corrosion, ensuring longevity in all weather conditions. The TIG welding process provides exceptional resistance to cracking and wear, giving you peace of mind during use. With laser-cut flanges, you benefit from a flat surface that promotes a strong seal, improving exhaust flow. Easy installation is another advantage, as these headers come with high-fitting bolts and gaskets, making the replacement process straightforward.

What We Like
Durable stainless steel construction
Excellent corrosion resistance
Easy and straightforward installation
Strong seal with laser-cut flanges
#TOP 4

PG POWERGO Exhaust Headers for RAM 1500

PG POWERGO Exhaust Headers for RAM 1500 Cover
Exhaust Headers 1-5/8 x 2-1/2 in. 304 Stainless Steel Polished Finish for 2009-2017 RAM 1500 Pickup Truck 5.7L Hemi V8

The PG POWERGO Exhaust Headers are designed as a direct replacement for your stock manifolds, ensuring a seamless fit with your RAM 1500's exhaust system. They are engineered to maximize horsepower gains from idle to mid-range RPM, enhancing your vehicle's performance. The headers are constructed from durable 304 stainless steel with fully mandrel bent tubes, providing excellent exhaust flow. Additionally, the head flange is laser-cut from thick steel plates, ensuring a strong and reliable connection. With all joints TIG welded, these headers offer impressive resistance to cracking and wear, making them a smart investment for any truck owner.

What We Like
Direct replacement for stock manifolds
Enhances horsepower from idle
Durable 304 stainless steel construction
TIG welded for strength
#TOP 5

PG Powergo Exhaust Headers for C1500/C2500

PG Powergo Exhaust Headers for C1500/C2500 Cover
Exhaust Headers 1-1/2 in. Black Paint for 1988-1995 C1500 C2500 K1500 K2500 | 1992-1995 Suburban Blazer Jimmy | 305 350 cu. in. 5.0L 5.7L V8

The PG Powergo Exhaust Headers are designed as a direct replacement for your stock manifolds, ensuring a perfect fit with your existing exhaust pipes. They excel in boosting horsepower from idle to mid-range RPM, enhancing your vehicle's performance. Made from durable 16-gauge mild steel, the fully mandrel bent tubes provide excellent exhaust flow. Additionally, the head flange is constructed from thick steel plates and features a chrome coating, ensuring long-lasting durability and resistance to wear. With TIG welded joints, you benefit from increased strength and reliability, making these headers a solid choice for your vehicle.

What We Like
Direct replacement for stock manifolds
Boosts horsepower at mid-range
Durable 16-gauge mild steel
TIG welded for added strength
#TOP 6

AMVirtuo Stainless Steel Exhaust Headers

AMVirtuo
33628
AMVirtuo Stainless Steel Exhaust Headers Cover
Exhaust Headers Polished Stainless Steel SBC Headers for 1988-1995 Chevy GMC C1500 C2500 K1500 K2500 1992-1995 Chevrolet Blazer Tahoe GMC Suburban Yukon 5.0L 5.7L 305 350

The AMVirtuo Exhaust Headers are designed for 1988-1995 Chevy and GMC models, including popular options like the C1500 and Tahoe. Made from durable 304 stainless steel, these headers resist corrosion, ensuring long-lasting performance in any climate. The TIG welding process enhances their strength by preventing cracks and wear, while the laser-cut flanges guarantee a secure fit and seal. You’ll notice improved horsepower from idle to mid-range RPM, significantly boosting your vehicle's performance. With easy installation using high-fitting bolts and gaskets, upgrading your exhaust system has never been more convenient.

What We Like
Durable stainless steel construction
Excellent corrosion resistance
Enhanced horsepower performance
Easy installation process
#TOP 7

AUTO MART Exhaust Headers for 5.3L

AUTO MART
33985
AUTO MART Exhaust Headers for 5.3L Cover
Exhaust headers for 5.3 engine compatibility with 2002-2016 Chevy Silverado1500 2500HD 3500HD 4.8L 5.3L 6.0L 6.2L

The AUTO MART 5.3L Headers are designed for compatibility with various Chevy Silverado models from 2002 to 2016. Made from 304 stainless steel, these headers offer outstanding durability, making them ideal for intense driving conditions. Their expertly welded construction enhances resistance to cracks, ensuring a long-lasting performance. Additionally, the polished surface provides excellent protection against corrosion, even in harsh weather. While installation is straightforward, having a professional handle the job can help you achieve the best results.

What We Like
Durable stainless steel construction
Excellent crack resistance
Corrosion-resistant polished surface
Easy installation process
#TOP 8

ZBPRESS Exhaust Header for LS Swap S10 Conversion

BLTPress Exhaust Header
ZBPRESS Exhaust Header for LS Swap S10 Conversion Cover
ZBPRESS Exhaust Header, Universal LS Swap S10 Conversion Headers (LS1, LS2, LS3, LS6, LS Engines) Truck & SUV, 4.8L, 5.3L, 5.7L, 6.0L, 6.2L Engines, V8 engines ONLY(Models Shown in Figure II)

ZBPRESS LS Swap S10 Conversion Header is a high-quality exhaust header designed specifically for LS engine swaps in Chevrolet S10 trucks and SUVs. Made from forged stainless steel, these headers are built to last with excellent corrosion resistance and sealing properties. The precision manufacturing process ensures a smooth surface and precise fit, allowing for optimal performance. With an easy installation process and included gaskets, bolts, and screws, this header kit is perfect for DIY enthusiasts. By improving airflow and reducing restrictions, these headers can increase horsepower by 10-15, giving your vehicle a boost in performance. Upgrade your LS swap with the ZBPRESS LS Swap S10 Conversion Header.

What We Like
Easy installation
High-quality materials
Precision manufacturing
#TOP 9

PG POWERGO Exhaust Headers for Silverado

PG POWERGO Exhaust Headers for Silverado Cover
Exhaust Headers 1-5/8 in. 304 Stainless Steel Polished Finish for 2002-2013 Silverado Sierra Suburban Tahoe Yukon Escalade 4.8L 5.3L 6.0L 6.2L V8

The PG POWERGO Exhaust Headers are designed as a direct replacement for your stock manifolds, ensuring an easy installation with a bolt-on fit for stock exhaust pipes. They are engineered to maximize horsepower gains from idle to mid-range RPM, giving you better performance when you need it most. Made from durable 16-gauge 304 stainless steel, these headers feature fully mandrel bent tubes for optimal flow. The head flange is laser-cut from thick steel for added strength and is finished with chrome coating, enhancing both durability and appearance.

What We Like
Direct replacement for stock manifolds
Maximizes horsepower gains
Durable 304 stainless steel
Easy bolt-on installation
#TOP 10

PG POWERGO MOTORSPORT Exhaust Headers

PG POWERGO MOTORSPORT Exhaust Headers Cover
Exhaust Headers 1-3/4 in. Stainless Steel Polished Finish for 2003-2006 Silverado Sierra Suburban 1500 1500HD 2500 2500HD 6.0L V8

Upgrade your vehicle's exhaust system with the PG Exhaust Headers. These headers are a direct replacement for stock manifolds and provide a bolt-on fit for stock exhaust pipes. Made from 304 stainless steel, the fully mandrel bent tubes are not only durable but also efficient at providing a horsepower gain from idle to mid-range RPM. The head flange, laser-cut from thick steel plates and flattened by a hydraulic press, adds strength and durability to the headers. With all joints TIG welded and a polished surface, these headers offer great resistance against cracking, wearing, and rusting. Enhance your vehicle's performance and enjoy a smoother driving experience with the PG Exhaust Headers.

What We Like
Direct replacement
Bolt-on fit
Efficient horsepower gain
Buying Guide Image

How to Choose the Best Car Exhaust Headers for Your Car

Introduction

When it comes to customizing your vehicle, one of the first things you may consider upgrading is the exhaust system. One important component of the exhaust system is the headers, also known as exhaust manifolds. These play a crucial role in the overall performance of your vehicle, and choosing the right headers can make a big difference in horsepower and torque. In this article, we will discuss how to choose the right headers for your vehicle and what factors to consider.

Understanding Exhaust Headers

Exhaust headers are a system of tubes that collect exhaust gases from the engine's cylinders and direct them into the exhaust pipes. They are designed to improve the engine's exhaust flow, which can increase horsepower and torque. The primary function of headers is to evenly distribute the exhaust gases from each cylinder to the exhaust pipes, which helps to eliminate backpressure and improve the engine's efficiency.

Choosing the Right Size and Type

One of the most important factors to consider when choosing headers is the size and type. The size of the headers should match the size of the engine's cylinders, and the type should match the type of engine. For example, if you have a small-block V8 engine, you will need headers with 8 tubes, each designed to fit a small-block V8 cylinder.

Additionally, there are two main types of headers: long-tube and shorty headers. Long-tube headers are typically larger and offer better exhaust flow, resulting in more horsepower and torque. However, they may not fit in all vehicles due to their size. Shorty headers, on the other hand, are smaller and easier to install, but they may not provide as much of a performance increase.

Material and Finish

Another important factor to consider is the material and finish of the headers. Most headers are made of either stainless steel or mild steel, and the material can affect the durability and performance of the headers. Stainless steel headers are more durable and resistant to rust and corrosion, but they may be more expensive. Mild steel headers, on the other hand, are more affordable but may not last as long.

The finish of the headers can also be a factor. Some headers come with a high-temperature finish, such as ceramic coating, which can help to reduce heat and improve the performance of the headers. However, this type of finish may be more expensive and may require more maintenance.

Compatibility and Fitment

When choosing headers, it's important to make sure they are compatible with your vehicle and fit properly. This can be a tricky process, as different vehicles have different exhaust systems, and headers may not always fit perfectly. It's a good idea to consult with a professional or read online reviews to ensure that the headers you are considering will fit your vehicle.

Brand and Price

Finally, consider the brand and price of the headers you are considering. There are many different brands available, and some may offer higher quality or better performance than others. It's a good idea to research different brands and compare prices to ensure you are getting the best value for your money.

In conclusion, choosing the right headers for your vehicle can be a challenging task. However, by considering the size and type, material and finish, compatibility and fitment, and brand and price, you can find the perfect headers to improve the performance of your vehicle.

Frequently Asked Questions (FAQs)

1. What do headers do for exhaust?

Headers increase the airflow into the engine and improve the flow of exhaust gas out. This results in performance benefits for the vehicle. Aftermarket headers are specifically designed to enhance performance and improve the overall driving experience.

2. Do headers improve gas mileage?

Headers, along with a cat-back system, can provide a boost in power. While fuel mileage may remain the same or improve slightly, it is not the primary benefit of installing headers. Other components, such as the oxygen sensor and catalytic converter, also play a role in performance and mileage.

3. How much HP does headers and full exhaust add?

Performance headers can increase horsepower to some extent by reducing exhaust back pressure and allowing for better airflow. When combined with a high-flow exhaust system and mufflers, a car with 250 HP may gain an additional 10-20 HP.

4. What are the cons of headers?

There are a few potential drawbacks to consider with headers. They may result in a loss of low RPM torque if the headers are too large. Additionally, headers can cause heat soak in the engine bay, which can be mitigated with ceramic coating or header wrap.

5. What are the types of headers?

There are four main types of headers: long-tube headers, shorty headers, lakester headers, and Tri-Y headers. Each type has its own advantages and is suited for different applications.

6. Do bigger headers increase horsepower?

Shorty headers deliver better low-to-mid-range torque, while medium and long-tube headers allow for increased horsepower at high RPM. The traditional long-tube header design, known as 4-into-1, is commonly used to maximize horsepower.

7. Which headers add horsepower?

Medium and long-tube headers are known to increase horsepower, particularly at high RPM. The 4-into-1 design, with four primary tubes merging into one collector, is a popular choice for maximizing horsepower.

8. Are headers worth the upgrade?

Headers offer several advantages over stock exhaust manifolds, including improved performance and a less restrictive exhaust system. They can also produce a scavenging effect, making them a worthwhile upgrade for many car owners looking to enhance their vehicle's performance.

9. Do headers make a car faster?

Headers can have a positive impact on a car's speed and performance. A properly designed collector in the header can optimize the engine's powerband, reduce turbulence, and increase exhaust gas velocity. This can result in more power at high RPM and contribute to a faster car.

10. Are exhaust headers worth it?

Headers provide benefits beyond just boosting performance and creating a less restrictive exhaust system. They can produce a scavenging effect, which enhances overall engine efficiency. This makes headers a worthwhile upgrade for many car owners looking to optimize their vehicle's performance.

Editor's Notes

During our car exhaust header research, we found 24 car exhaust header products and shortlisted 10 quality products. We collected and analyzed 3,645 customer reviews through our big data system to write the car exhaust headers list. We found that most customers choose car exhaust headers with an average price of $289.47.

The car exhaust headers are available for purchase. We have researched hundreds of brands and picked the top brands of car exhaust headers, including Patriot, PG POWERGO MOTORSPORT, AMVirtuo, AUTO MART, ZBPRESS. The seller of top 1 product has received honest feedback from 385 consumers with an average rating of 4.7.

Written by
Robert Reyes Avatar

Robert Reyes is a dedicated writer from San Francisco with a bachelor of degree in mechanics and a bachelor of degree in marketing. He focuses on making some complicated topics simple and enjoys explaining complex and technical things in an easy-to-understand way.