Best Insulated Box Mailers of 2025

Rebecca Cantu Avatar
Rebecca Cantu
Last Updated: Jan 2, 2025

* We independently evaluate all recommended products and services. If you click on links we provide, we may receive compensation.

Insulated box mailers are a practical and efficient way to ship temperature-sensitive products such as food, medicine, and cosmetics. These mailers are made of high-quality materials that provide excellent insulation, keeping the contents at the ideal temperature during transit. Insulated box mailers are available in various sizes, shapes, and thicknesses to accommodate different products and shipping requirements. They are easy to use, lightweight, and cost-effective, making them a popular choice for e-commerce businesses and individuals who need to ship perishable items. Whether you're sending a homemade cake to a friend or shipping a batch of vaccines to a medical facility, insulated box mailers are an excellent solution for keeping your products fresh and intact.

At a Glance: Our Top Picks

Polar Tech 245C Insulated Carton with Foam Shipper Cover #TOP 1
Polar Tech 245C Insulated Carton with Foam Shipper
ftb score rating icon 9.9
YSSOA Thermo Chill Double Insulated Carton with Foil Insulated Bag Liner Cover #TOP 2
YSSOA Thermo Chill Double Insulated Carton with Foil Insulated Bag Liner
ftb score rating icon 9.8
Simple Deluxe Insulated Shipping Boxes Cover #TOP 3
Simple Deluxe Insulated Shipping Boxes
ftb score rating icon 9.6

Top 10 Insulated Box Mailers

#TOP 1

Polar Tech 245C Insulated Carton with Foam Shipper

245C
Original Version
Polar Tech 245C Insulated Carton with Foam Shipper Cover
Polar Tech 245C Thermo Chill Insulated Carton with Foam Shipper, Medium, 17" Length x 10" Width x 8-1/4" Depth, Original Version

The Polar Tech 245C Thermo Chill Insulated Carton with Foam Shipper provides superior insulation for your shipments. It is designed to be durable, recyclable, and economical. Manufactured with high-quality materials, this insulated carton ensures the highest degree of quality and integrity. Ideal for box mailers.

What We Like
Superior insulation for your shipments
Durable, recyclable, and economical
Manufactured with high-quality materials
#TOP 2

YSSOA Thermo Chill Double Insulated Carton with Foil Insulated Bag Liner

OPFOAMCARTONSX2BAG
Brown
Small
YSSOA Thermo Chill Double Insulated Carton with Foil Insulated Bag Liner Cover
YSSOA 2 Pack Insulated Shipping Boxes with Aluminum Foil Liner,Thermal Insulation Cold Pack Shipping Boxes for Frozen, Reusable Styrofoam Cooler Box, Small Mailing Box, 6’’X5’’X9’’

The YSSOA Thermo Chill Double Insulated Carton with Foil Insulated Bag Liner is a lightweight, durable, and cost-effective shipping box that has an inside dimension of 6'' x 5'' x 6.5'' and an outside dimension of 6'' x 5'' x 9''. Its insulation bag liner is 3mm thick, and the thickness of the foam carton is 6mm. This product is manufactured with high-quality materials, and it can be used to preserve breast milk, meat, medical supplies, and more. The box is also easy to assemble with packaging tape and is reusable and recyclable.

What We Like
Lightweight, reusable, and recyclable
Durable and cost-effective
Excellent insulation to preserve various items
#TOP 3

Simple Deluxe Insulated Shipping Boxes

OPFOAMCARTONSX2BAG
Brown
Small
Simple Deluxe Insulated Shipping Boxes Cover
2 Pack Insulated Shipping Boxes with Aluminum Foil Liner,Thermal Insulation Cold Pack Shipping Boxes for Frozen, Reusable Styrofoam Cooler Box, Small Mailing Box, 6’’X5’’X9’’

The Simple Deluxe Shipping Boxes are designed to keep your items cold during transit. With an interior dimension of 6'' x 5'' x 6.5'', these boxes are perfect for shipping frozen goods. Their lightweight and reusable nature makes them an economical choice for any shipping needs. The high-quality materials provide excellent insulation, preventing heat transfer and ensuring your items stay fresh. Additionally, these boxes are easy to assemble, allowing you to quickly pack and seal your items without hassle.

What We Like
Lightweight and reusable
Excellent insulation
Easy to assemble
Cost-effective shipping solution
#TOP 4

CH-BOX Thermo Chill Double Insulated Carton

TB7610L-4
White
7x6x10''
CH-BOX Thermo Chill Double Insulated Carton Cover
CH-BOX Insulated Shipping Boxes with Liners, 4 Pack 7'' x 6'' x 10'' Small Cold Shipping Boxes, for Perishable Frozen Food Shipping, White (TB7610L-4)

The CH-BOX Thermo Chill Double Insulated Carton is a small shipping box mailer designed for perishable items. With a capacity of 1.4 gallons, this box is perfect for shipping and mailing perishable items such as frozen breast milk, meat, fish, fruit, chocolate, or cake. The superior insulation of this box is thanks to its three layers of thick aluminum foil cardboard, which keeps your items well-insulated during transit. The aluminum foil bag liners are of great quality and integrity, providing a perfect fit for the box. This small shipping box is not only economical, with its 73.3% space utilization and lightweight design, but it also offers the convenience of easy storage as it can be shipped and stored flat. Buy the CH-BOX Thermo Chill risk-free, as it comes with a money-back guarantee.

What We Like
Superior insulation
Economical and space-saving
Perfect fit for perishable items
#TOP 5

QLOUNI Insulated Shipping Box Set

WSM-US035
2 PACK
12.2x5.2x7.5"
QLOUNI Insulated Shipping Box Set Cover
QLOUNI 2 Pack Hot & Cold Double Insulated Shipping Box with Aluminum Foil Insulated Bag Liner, Reusable Hot & Frozen Food Delivery Insulated Carton for Shipping, Mailing, Packing, 12.2x5.2x7.5 Inch

The QLOUNI Insulated Shipping Boxes are designed for effective temperature control during transport. Each box features a thermal insulation liner that keeps your food items cold or hot, making it ideal for shipping perishables like meat or dairy. The aluminum foil layer inside helps maintain the temperature for extended periods, ensuring freshness. Crafted from durable materials, these boxes resist damage during delivery and are easy to clean. Plus, they can be folded for convenient storage, taking up less space than traditional foam coolers. This makes them a practical choice for your shipping needs.

What We Like
Effective temperature control
Durable and reusable materials
Easy to store and assemble
Suitable for various food items
#TOP 6

Polar Tech XM15C Thermo Chill Expand-em Series Insulated Carton

XM15C
WHT/BLU
Polar Tech XM15C Thermo Chill Expand-em Series Insulated Carton Cover
Polar Tech XM15C Thermo Chill Expand-em Series Insulated Carton with Foam Shipper, 10-5/8" Length x 6-1/2" Width x 5" Depth (Case of 4)

This Thermo Chill Expand-em Series Insulated Carton with Foam Shipper is a durable and economical solution for shipping temperature-sensitive products. The superior insulation ensures that your products remain at the right temperature during transit. This product is also recyclable and features a distinctive "common" top and bottom style with an easy-locking seal, which allows you to create multiple possible shippers from only two pieces. Ideal for anyone looking to ship perishable items without breaking the bank.

What We Like
Durable and economical
Superior insulation to keep your products at the right temperature during transit
Distinctive "common" top and bottom style with an easy-locking seal allows for multiple possible shippers from only two pieces
#TOP 7

Robin II EPS Foam Cooler

Robin II
White
Pack of 3 (9x8x7.5)
Robin II EPS Foam Cooler Cover
Robin II EPS Foam Cooler (Outside Dimensions: 9” x 8” x 7.5”) with Shipping Box - 3 Pack, Protective, Thermal, Insulated, Biodegradable, Recyclable, Shipping/Storage

The Robin II Shipping Cooler is designed to keep your frozen and refrigerated items safe during transport. This set includes three coolers, each with thick, durable walls that provide superior insulation. You’ll appreciate the sturdy cardboard boxes that protect the coolers while making storage easy. With inside dimensions of 6" x 5" x 4.75", these coolers are perfect for shipping consumer goods requiring temperature control. Plus, they are recyclable and made in the U.S.A., giving you an eco-friendly option for your shipping needs.

What We Like
Durable insulation
Eco-friendly materials
Convenient packaging
Made in the USA
#TOP 8

QoTang Insulated Shipping Boxes Set

QoTang
Insulated Shipping Box
As shown
QoTang Insulated Shipping Boxes Set Cover
4 PCS Double Insulated Shipping Boxes with Aluminum Foil Liner, Hot & Frozen Food Delivery Box Insulated Carton for Packing Moving Shipping Mailing 10x5.5x6.7 Inch & 8x4.3x5.6 Inch

The QoTang Insulated Boxes provide excellent protection for your items during shipping. With double insulation, these boxes feature a thermal layer along with insulation bags, ensuring your food and beverages stay fresh and safe. Their superior insulation technology, utilizing an aluminum foil inner layer, helps maintain temperature control over extended periods. Built with durable, thick corrugated paper and a high-density foam middle layer, these boxes resist damage and offer strong support during transit. Plus, their convenient foldable design makes storage simple, allowing you to save space when not in use.

What We Like
Double insulation protection
Durable construction
Space-saving design
Versatile for various items
#TOP 9

6 Pack Insulated Shipping Boxes by Cevhzoe

Cevhzoe
6 Pack Insulated Shipping Boxes by Cevhzoe Cover
6 Pack Insulated Shipping Box for Shipping Frozen Food Cold Shipping Boxes Large Foil Cooler Carton Moving Kits for Mailing Packing (Box Size 11 x 6.1 x 7.1 Inch)

The Cevhzoe Insulated Shipping Boxes come in a convenient six-pack, designed to keep your items safe during transport. Each box features internal insulation, ensuring that the quality of your perishable items remains intact. Made from durable materials, these boxes can withstand bumps and rough handling, offering reliable protection. With dimensions of 11 x 6.1 x 7.1 inches, they are perfectly sized for various food items, making your shipping tasks easier. Additionally, the reflective lining helps maintain the right temperature, enhancing your overall shipping experience.

What We Like
Durable materials
Effective insulation
Convenient size
Reusable design
#TOP 10

Henoyso Insulated Shipping Boxes (16 Pcs)

II-Henoyso-620
Blue, Silver
Henoyso Insulated Shipping Boxes (16 Pcs) Cover
16 Pcs Small Insulated Shipping Boxes for Frozen Food with 6'' x 5'' x 9'' Foil Insulated Bag Liner Cold Shipping Box Insulated Cooler Box Cold Pack Shipping Boxes for Fresh Food Mailing Packing

The Henoyso Insulated Boxes come in a set of 16, providing you with plenty of options for your shipping needs. Each box measures 6 x 5 x 6.5 inches, with an interior liner that expands to 6 x 5 x 9 inches, making it perfect for storing a variety of foods like fruits, vegetables, and meats. The high-quality insulation materials ensure excellent temperature control to keep your items fresh during transit. Additionally, these boxes are easy to assemble and can be stored flat when not in use, saving valuable space in your home or business.

What We Like
Ample quantity for various uses
Effective temperature control
Space-saving design
Easy assembly process
Versatile applications
Buying Guide Image

Frequently Asked Questions (FAQs)

1. Does USPS sell insulated shipping boxes?

7x7x6 Molded EPS for USPS (12 Pack) This is the perfect insulated box for shipping USPS. An EPS molded box for your temperature sensitive products. This is the insulated boxes only. You can order 7x7x6 USPS boxes for free from the USPS website and they will deliver them to you free.

2. How do you insulate a box?

If you used a plastic container, it should seal tightly. To seal a cardboard box, place a sheet of foil over the lid, fold it over the sides, then crumple it tightly around the box. The box should keep your items cold for about 4 hours. If possible, keep the box away from direct light and sources of heat.

3. How do you keep things cool for shipping?

Things like bubble wrap, shipping peanuts, or even newspaper can help create buffers for your products that will keep them safe the entire trip. Dry Ice Packs has the best cold shipping materials, from ice packs for shipping to styrofoam cooler shipping kits.

Editor's Notes

During our insulated box mailer research, we found 24 insulated box mailer products and shortlisted 10 quality products. We collected and analyzed 10,441 customer reviews through our big data system to write the insulated box mailers list. We found that most customers choose insulated box mailers with an average price of $21.65.

The insulated box mailers are available for purchase. We have researched hundreds of brands and picked the top brands of insulated box mailers, including Polar Tech, YSSOA, Simple Deluxe, CH-BOX, QLOUNI. The seller of top 1 product has received honest feedback from 385 consumers with an average rating of 4.7.

Written by
Rebecca Cantu Avatar

Rebecca Cantu grew up in a family-owned retail store for home and kitchen products. She worked online and gave assistance to people to buy ideal products for their sweet home after graduating from Northwestern University with a marketing degree. She has been writing content for online shopping guides since 2011 with her professional knowledge and natural sensitivity of appliances.