Best Double Wall Box Mailers of 2025

Rebecca Cantu Avatar
Rebecca Cantu
Last Updated: Jan 2, 2025

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Double Wall Box Mailers are sturdy and reliable packaging options that provide an extra layer of protection for valuable items during shipping. Made from high-quality corrugated cardboard, these mailers are designed to withstand rough handling and keep contents safe from damage. The double-wall construction provides added strength and durability, making them ideal for shipping fragile or heavy items. They come in a variety of sizes to accommodate different products and can be easily assembled for quick and hassle-free packaging. Double Wall Box Mailers are a cost-effective and practical solution for businesses and individuals who want to ensure their packages arrive at their destination in pristine condition.

At a Glance: Our Top Picks

Aviditi Double Wall Cardboard Box Cover #TOP 1
Aviditi Double Wall Cardboard Box
ftb score rating icon 9.8
Aviditi Double Wall Corrugated Box (Pack of 15) Cover #TOP 2
Aviditi Double Wall Corrugated Box (Pack of 15)
ftb score rating icon 9.7
Aviditi HD888DW Heavy-Duty Double Wall Corrugated Cardboard Box Cover #TOP 3
Aviditi HD888DW Heavy-Duty Double Wall Corrugated Cardboard Box
ftb score rating icon 9.5

Top 10 Double Wall Box Mailers

#TOP 1

Aviditi Double Wall Cardboard Box

HD141414DW
Kraft
14" x 14" x 14"
Aviditi Double Wall Cardboard Box Cover
Aviditi HD141414DW Heavy-Duty Double Wall Corrugated Cardboard Box 14" L x 14" W x 14" H, Kraft, For Shipping, Packing and Moving (Pack of 15)

The Aviditi Cardboard Box is designed to meet all your packing and shipping needs. With inside dimensions of 14 inches on each side, this box is perfect for storing or transporting various heavy items. Its heavy-duty construction offers twice the protection compared to standard boxes, ensuring your belongings stay safe during transit. You’ll appreciate how easy it is to assemble these boxes, as they can be folded together in just seconds. Made from sturdy materials, each box can hold up to 100 lbs, making it ideal for heavier products.

What We Like
Heavy-duty construction
Easy to assemble
Suitable for heavy items
Reusable and recyclable
#TOP 2

Aviditi Double Wall Corrugated Box (Pack of 15)

HD1212DW
Kraft
12" x 12" x 12"
Aviditi Double Wall Corrugated Box (Pack of 15) Cover
AVIDITI Shipping Boxes Double Wall 12"L x 12"W x 12"H, 15-Pack | Corrugated Cardboard Box for Packing, Moving and Storage

The Aviditi Double Wall Corrugated Box is a heavy-duty, professional grade packaging solution that offers twice the protection of a standard carton. Featuring dimensions of 12" L x 12" W x 12" H and an estimated weight capacity of 100 lbs, these boxes are great for packaging, moving, and storing heavy-duty items such as cylindrical, round or odd-shaped products. They are made in the USA from 275#/ECT-48 double wall, c-flute kraft corrugated material, which makes them reusable and recyclable. The boxes are easy to assemble, fold together in seconds, and ship flat to save on storage, space and shipping.

What We Like
Twice the protection of a standard carton
Great for packaging, moving, and storing heavy-duty items
Made in the USA from 275#/ECT-48 double wall, c-flute kraft corrugated material
#TOP 3

Aviditi HD888DW Heavy-Duty Double Wall Corrugated Cardboard Box

HD888DW
Kraft
8" x 8" x 8"
Aviditi HD888DW Heavy-Duty Double Wall Corrugated Cardboard Box Cover
Aviditi HD888DW Heavy-Duty Double Wall Corrugated Cardboard Box 8" L x 8" W x 8" H, Kraft, For Shipping, Packing and Moving (Pack of 15)

The Aviditi Heavy-Duty Box is a top-quality double wall corrugated cardboard box designed for shipping, packing, and moving heavy-duty items. With inside dimensions measuring 8 inches in length, width, and height, this box is perfect for packaging cylindrical, round, or odd-shaped products. Its heavy-duty construction provides twice the protection of a standard carton, ensuring that your items are safe and secure during transportation. The box is easy to assemble and proudly made in the United States. With a weight capacity of approximately 100 lbs, this box is a reliable choice for your packaging needs. The package includes 15 boxes, which are reusable and recyclable, making it a cost-effective and eco-friendly option.

What We Like
Heavy-Duty Construction
Easy to Assemble
Reusable and Recyclable
#TOP 4

BOX USA Double Wall Cardboard Boxes

BHD241812DW
Kraft
BOX USA Double Wall Cardboard Boxes Cover
BOX USA Double Wall 24" x 18" x 12" Cardboard Boxes (10-Pack) | Large Corrugated Boxes for Shipping, Packaging, Moving, Storage Box for Home or Business, Strong Wholesale Bulk Boxes

The BOX USA Cardboard Boxes are designed to meet your packing, moving, and shipping needs. Their generous size of 24" x 18" x 12" allows you to easily store medium to large items, making them perfect for various uses. You will appreciate how the cube shape helps distribute weight evenly, making stacking hassle-free. These heavy-duty boxes can hold up to 100 lbs, ensuring your items are securely packed. Made from durable double wall cardboard, they provide reliable protection for your belongings during transit.

What We Like
Large size for various items
Heavy-duty construction
Even weight distribution
Reusable and recyclable
#TOP 5

BOX USA Double Wall Shipping Boxes 15-Pack

BHD161212DW
Kraft
BOX USA Double Wall Shipping Boxes 15-Pack Cover
BOX USA Shipping Boxes Double Wall 16"L x 12"W x 12"H, 15-Pack | Corrugated Cardboard Box for Packing, Moving and Storage

The BOX USA Shipping Boxes are heavy-duty and can hold up to 65 lbs, making them ideal for packing and moving various items. With a tested edge crush strength of 32 lbs, they ensure your belongings stay safe during transit. These boxes are perfect for organizing clothing, books, and office supplies, providing you with an efficient solution for storage or small business needs. Additionally, they come in a convenient 15-pack, allowing you to tackle larger moving tasks without hassle. Plus, they are made from recyclable materials, making them an eco-friendly choice for your packing needs.

What We Like
Heavy-duty construction
Suitable for various items
Convenient bulk pack
Eco-friendly materials
#TOP 6

Aviditi Double Wall Corrugated Box

HD161212DW
Kraft
16" x 12" x 12"
Aviditi Double Wall Corrugated Box Cover
AVIDITI Shipping Boxes Double Wall 16"L x 12"W x 12"H, 15-Pack | Corrugated Cardboard Box for Packing, Moving and Storage

The Aviditi HD161212DW Double Wall Corrugated Box is a professional-grade box with twice the protection of a standard carton. It is easy to assemble and fold, and comes in a bundle of 15 boxes that ship flat to save on storage and space. The boxes are manufactured from heavy-duty materials and can hold up to 100 lbs. It is great for packing, shipping, moving, and storing heavy-duty items, and is reusable and recyclable.

What We Like
Professional-grade construction with double protection
Easy to assemble and fold together in seconds
Comes in a bundle of 15 boxes that ship flat to save on storage and space
#TOP 7

Aviditi Double Wall Shipping Boxes

AVHD1086DW
Kraft
10 x 8 x 6"
Aviditi Double Wall Shipping Boxes Cover
AVIDITI Shipping Boxes Double Wall 10"L x 8"W x 6"H, 15-Pack | Corrugated Cardboard Box for Packing, Moving and Storage

The Aviditi Shipping Boxes are heavy-duty containers designed to support up to 65 pounds, making them ideal for your packing needs. Whether you're moving, shipping, or storing, these boxes can handle clothing, books, and various household items with ease. The bulk pack of 15 provides excellent value, ensuring you have enough boxes for all your tasks. Made from sturdy, unprinted cardboard, they come in multiple sizes, catering to everything from small office supplies to larger personal belongings. Plus, they are 100% recyclable and reusable, offering an eco-friendly solution for your shipping and storage requirements.

What We Like
Heavy-duty construction
Value pack of 15
Multiple sizes available
Eco-friendly materials
#TOP 8

Uboxes Kitchen Moving Boxes BOXBUNDKIT04

BOXBUNDKIT04
Corrugated
Uboxes Kitchen Moving Boxes BOXBUNDKIT04 Cover
Uboxes 4 Kitchen Moving Boxes Double Wall 18x18x28" boxes,BOXBUNDKIT04

The Uboxes Kitchen Boxes are a great alternative to standard moving boxes. They offer double the protection, making them ideal for transporting heavier or fragile items without the worry of tearing or bursting. This means you can safely pack your delicate kitchenware, knowing they will arrive intact. Additionally, these boxes feature a convenient folded structure, allowing you to break them down quickly when they're not in use. This can help you save space and keep your moving area organized. Overall, these boxes bring both security and convenience to your moving experience.

What We Like
Double wall protection
Resistant to tearing
Easy to break down
Ideal for fragile items
#TOP 9

Aviditi Shipping Boxes Double Wall 12"L x 12"W x 10"H, 15-Pack

HD121210DW
Kraft
12" x 12" x 10"
Aviditi Shipping Boxes Double Wall 12"L x 12"W x 10"H, 15-Pack Cover
Aviditi Shipping Boxes Double Wall 12"L x 12"W x 10"H, 15-Pack | Corrugated Cardboard Box for Packing, Moving and Storage

Aviditi 15-Pack Shipping Boxes are heavy-duty shipping boxes that are perfect for packing, moving, and storage. These boxes are designed to hold up to 65 lbs and have been tested to meet all single wall box requirements. Whether you are moving or shipping personal items, these boxes are the ideal choice. They come in a bulk pack of 15, providing great value for money. The boxes are made of unprinted cardboard and are lightweight yet sturdy. They are available in extra-large, large, medium, and small sizes, making them suitable for a variety of items. Additionally, these boxes are 100% recyclable and reusable, making them an eco-friendly option. Made in the USA, they offer simple materials and excellent performance.

What We Like
Heavy-duty
Multiple sizes
Eco-friendly
#TOP 10

Boxes Fast Heavy-Duty Cardboard Boxes, BFHD101010DW

BFHD101010DW
Kraft
Boxes Fast Heavy-Duty Cardboard Boxes, BFHD101010DW Cover
Boxes Fast | Shipping Boxes Double Wall 10"L x 10"W x 10"H, 15-Pack | Corrugated Cardboard Box for Packing, Moving and Storage

These heavy-duty cardboard boxes provide twice the protection of a standard carton with their heavy-duty 275# DW /ECT-48 kraft corrugated construction, making them ideal for shipping, packing, moving and storage. The boxes are reusable and recyclable, and their heavy-duty construction provides greater protection and stacking strength. Proudly made in the USA, these corrugated boxes are sold in bundle quantities and ship flat to save on storage space and shipping.

What We Like
Twice the protection of a standard carton
Heavy-duty construction provides greater protection and stacking strength
Reusable and recyclable
Buying Guide Image

Frequently Asked Questions (FAQs)

1. When would you use a double walled box?

When to Use Double Wall Boxes Double wall boxes are an excellent choice for products that are on the heavier side or that need more protection. They're also a great option when products will need to be safely stacked and stored in transit or warehoused while waiting to be sold.

2. What is double walled cardboard box?

Double wall cardboard boxes are heavy-duty storage boxes produced using two layers of corrugated cardboard stacked side by side. They are ideal solutions for a long list of storage and transport tasks where extra protection is required.

3. Are Store Pak boxes double walled?

StorePAK heavy duty boxes are manufactured from strong double wall material, perfect for those heavier items and gives good stacking strength.

4. What is a multi depth shipping box?

Multi-depth cardboard boxes can be cut down to create different sized boxes. In buying just one size multi-depth box, you will have a number of different sized boxes in your inventory at the same time.

Editor's Notes

During our double wall box mailer research, we found 24 double wall box mailer products and shortlisted 10 quality products. We collected and analyzed 12,547 customer reviews through our big data system to write the double wall box mailers list. We found that most customers choose double wall box mailers with an average price of $54.47.

The double wall box mailers are available for purchase. We have researched hundreds of brands and picked the top brands of double wall box mailers, including Aviditi, BOX USA, Uboxes, Boxes Fast. The seller of top 1 product has received honest feedback from 106 consumers with an average rating of 3.9.

Written by
Rebecca Cantu Avatar

Rebecca Cantu grew up in a family-owned retail store for home and kitchen products. She worked online and gave assistance to people to buy ideal products for their sweet home after graduating from Northwestern University with a marketing degree. She has been writing content for online shopping guides since 2011 with her professional knowledge and natural sensitivity of appliances.