Best Metal Cutting Band Saw Blades of 2026

Harry Stack Avatar
Harry Stack
Last Updated: Jan 20, 2026

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Metal cutting band saw blades are an essential tool for any metalworking shop or DIY enthusiast. These blades are specifically designed to cut through various types of metals, including steel, aluminum, and brass, with precision and speed. They come in a range of sizes and tooth configurations to suit different cutting needs. The teeth of the blade are made of tough materials such as carbide, high-speed steel, or bi-metal to ensure durability and longevity. Additionally, some blades feature unique designs, such as variable tooth pitch or set, to enhance their cutting performance. Whether you're working on a large industrial project or a small home renovation, metal cutting band saw blades are a must-have tool for any metal cutting task.

At a Glance: Our Top Picks

FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade Cover #TOP 1
FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade
ftb score rating icon 9.8
MK Morse 1182-MKM 050326001182, 3 Cover #TOP 2
MK Morse 1182-MKM 050326001182, 3
ftb score rating icon 9.7
ONIGUARD Milwaukee 48-39-0609 Extreme Metal Bandsaw Blades 3PK Cover #TOP 3
ONIGUARD Milwaukee 48-39-0609 Extreme Metal Bandsaw Blades 3PK
ftb score rating icon 9.5

Top 6 Metal Cutting Band Saw Blades

FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade

FOX6451224
Bronze
FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade Cover
FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade Cutting for Harbor Freight, Wen 3970, Jet Band Saw - 2 Pack

Introducing the FOXBC Metal Bandsaw Blade - a high-quality and versatile tool for all your metal and woodworking projects. This 64-1/2" x 1/2" x 0.02" x 24 TPI bi-metal M42 bandsaw blade comes in a convenient 2 pack, providing you with a durable and reliable cutting solution. With a length of 64.5 inches, it fits various band saw models including WEN 3970, Harbor Freight, and JET. The blade is recommended for cutting a wide range of materials such as mild steel, aluminum, angle iron, and even hard plastics. Its unique welding technique ensures a strong and smooth welding point, while the bi-metal HSS M42 grade with 8% cobalt content offers added durability and wear resistance. Upgrade your band saw performance with the FOXBC Metal Bandsaw Blade and experience cleaner cuts and superior results.

What We Like
Durable and versatile
Convenient 2 pack
Wide range of compatible models
#TOP 2

MK Morse 1182-MKM 050326001182, 3

001182
Gray
MK Morse 1182-MKM 050326001182, 3 Cover
Morse Master Cobalt Bi-Metal Portable Band Saw Blade 44 7/8 x 1/2 x .020 14/18 TPI 3/Box (001182 / ZWEP441418MC)

The MK Morse 1182-MKM 050326001182, 3 is a band saw blade that is made in the USA and fits all standard portable band saw machines. Its variable tooth pitch allows for a broader range of applications and it is able to cut pipe tubing and solids made of any machinable metal.

What We Like
Clean, effortless cutting
Long blade life
Affordable multi-pack pricing
Durable weld joints
Perfect fit for portaband saws
#TOP 3

ONIGUARD Milwaukee 48-39-0609 Extreme Metal Bandsaw Blades 3PK

48-39-0609
silver
ONIGUARD Milwaukee 48-39-0609 Extreme Metal Bandsaw Blades 3PK Cover
for Milwaukee 48-39-0609 35-3/8" 8-10 TPI Extreme Thick Metal Bandsaw Blades 3PK

The ONIGUARD Extreme Metal Blades are designed to boost your cutting efficiency. These blades last three times longer when cutting stainless steel, saving you time and money on replacements. Their aggressive tooth design lets you cut through thick metals twice as fast, making tough jobs easier. You’ll also get 25% more cuts per battery charge, so you can work longer without interruptions. With variable teeth per inch (TPI), these blades handle a variety of metal thicknesses, giving you versatility for different projects. Overall, these blades are a reliable choice for cutting metals cleanly and efficiently.

What We Like
Effortless heavy metal cutting
Handles thick metal easily
Fast shipping
Good price
Reliable Milwaukee brand
#TOP 4

Imachinist Bi-Metal Metal Cutting Band Saw Blades

S933414
Silver
93" x 3/4" 10/14TPI
Imachinist Bi-Metal Metal Cutting Band Saw Blades Cover
Imachinist S933414 M42 93" X 3/4" X 10/14tpi Bi-Metal Metal Cutting Band Saw Blades

Imachinist S933414 M42 93" X 3/4" X 10/14tpi Bi-Metal Metal Cutting Band Saw Blades are made from Bi-metal type, M42 grade material with a length of 93", width of 3/4" and thickness of 0.035". The 10-14 TPI variable teeth size is ideal for cutting soft ferrous metal and thin pipe tube profiles. The blades are suitable for 7 x 12 bandsaw and all bandsaws that use 93" long and 3/4" wide blade.

What We Like
Bi-metal material with M42 grade for durability.
Variable teeth size for versatile usage.
Perfect for cutting soft ferrous metal and thin pipe tube profiles.
#TOP 5

Milwaukee 18 TPI Portable Band Saw Blade

Milwaukee - 48-39-0572
Black
Milwaukee 18 TPI Portable Band Saw Blade Cover
Milwaukee Alloy Steel 48-39-0572 18 TPI Sub-Compact Portable Band Saw Blade For Metal, 3 Per Pack

The Milwaukee 48-39-0572 18 TPI Sub-Compact Portable Band Saw Blade, 3 Per Pack is a durable and reliable option for cutting through a variety of materials. Made with Matrix II high speed steel teeth, this blade offers maximum durability, while the alloy backing steel design provides an extended blade life. The precision formed teeth make for fast, clean cuts, making this an ideal choice for those who need precise cuts on the go.

What We Like
Durable and reliable
Precision formed teeth for fast, clean cuts
Extended blade life due to alloy backing steel design
#TOP 6

POWERTEC 13603 Bandsaw Blades 93-1/2 Inch Assortment

13603
Black
93.5" Assorted, 3PK
POWERTEC 13603 Bandsaw Blades 93-1/2 Inch Assortment Cover
POWERTEC 93-1/2 Inch Bandsaw Blades Assortment for Woodworking, Band Saw Blades for Delta, Grizzly, Rikon, Sears Craftsman, Jet, Shop Fox and Rockwell 14" Band Saw, 3PK (13603)

This bandsaw blades set includes 3 blades with different sizes and TPIs, which are perfect for re-sawing, rip cut, cross cut, curve cut and producing tight curves on hard and soft woods, plastic or plus non-ferrous metals. With an optimal geometric tooth arrangement, the precision cutting tool provides seamless cutting results at high performance speeds. Made with premium high grade carbon steel for long-term durability and features unique welding for heat resistance and maximal performance. The 93.5” band saw metal blade length will fit wood cutting band saws designed for 93.5” blades.

What We Like
Good quality blades
Clean and straight cuts
Reasonable pricing
Fast delivery
Buying Guide Image

How to Choose the Best Metal Cutting Band Saw Blades

Introduction

When it comes to cutting metal, choosing the right band saw blade can make all the difference in the quality and speed of your cuts. With so many options on the market, it can be overwhelming to know which blade is right for your specific needs. In this article, we will provide some key factors to consider when choosing a metal cutting band saw blade, as well as some useful tips for maintaining your blades to keep them in top condition.

Material and Thickness

One of the most important factors to consider when choosing a metal cutting band saw blade is the material and thickness of the metal you will be cutting. Different blade types are designed for cutting specific materials and thicknesses, so it's important to choose a blade that is well-suited to your particular application. For example, if you are cutting thin sheets of aluminum, a blade with a fine tooth pitch is ideal, while a thicker, coarser blade is better suited for cutting through thick steel beams.

Blade Width

The width of the blade is another crucial factor to consider when choosing a metal cutting band saw blade. A wider blade will be able to cut through thicker materials, but it will also require more power from the saw and create more friction, which can lead to overheating and shortened blade life. On the other hand, a narrower blade will be more maneuverable and able to make tighter turns, but it may not be strong enough to cut through thicker materials.

Tooth Configuration

The tooth configuration of a band saw blade refers to the arrangement and shape of the teeth on the blade. Different tooth configurations are designed for different cutting applications, and choosing the right configuration can greatly affect the quality and speed of your cuts. For example, a blade with a wavy tooth configuration is ideal for cutting through materials with a rough or irregular surface, while a blade with a straight tooth configuration is better suited for cutting through materials with a smooth surface.

Blade Speed

The speed at which a band saw blade rotates is another important factor to consider when choosing a metal cutting blade. In general, a slower blade speed is better for cutting through thicker materials, while a faster blade speed is better for cutting through thinner materials. It's important to choose a blade speed that is appropriate for the material and thickness you will be cutting, as using the wrong blade speed can result in poor cuts and shortened blade life.

Maintenance and Care

In order to keep your metal cutting band saw blades in top condition, it's important to properly maintain and care for them. This includes regularly cleaning the blades to remove any built-up debris, as well as properly storing the blades when they are not in use. It's also a good idea to periodically check the tension of the blades to ensure that they are tightened properly, as this can affect the quality of your cuts.

Conclusion

In conclusion, choosing the right metal cutting band saw blade is essential for achieving high-quality cuts and maximizing the efficiency of your cutting operation. By considering factors such as the material and thickness of the metal, the blade width and tooth configuration, and the blade speed, you can select the best blade for your specific needs. Regular maintenance and care can also help to extend the life of your blades and keep them in top condition.

Frequently Asked Questions (FAQs)

1. What kind of bandsaw blade do I need to cut metal?

For cutting metal, a bi-metal band saw blade is recommended. Bi-metal blades are versatile and suitable for cutting various materials, including carbon steel, tool steel, structural steel, stainless steel, pipes/tubing, die steel, angles, flat stock, and mixed metal applications.

2. How many teeth per inch to cut metal?

The number of teeth per inch (TPI) on a band saw blade determines its suitability for cutting different materials. For cutting metal, a blade with a TPI between 14 and 36 is more appropriate. Softer materials like wood may require a blade with a TPI between 6 and 20.

3. Can you use a regular band saw to cut metal?

Regular band saws are not ideal for cutting very thin sheet metal. The general rule of thumb is that the metal being cut should be thicker than the depth of three teeth on the band saw blade. However, regular band saws are excellent for cutting thin-walled profiles such as boxes and angles.

4. What happens if you use a wood blade to cut metal?

Using a wood cutting blade to cut metal can lead to blade fatigue and damage. Wood blades are designed for cutting softer materials and may overwork themselves when cutting metal. This can cause the blade to burn out faster and suffer from fatigue. Additionally, using a wood blade to cut metal can risk damaging the blade itself.

5. What two types of band saws are used to cut metal?

There are two types of band saws commonly used to cut metal: the vertical band saw and the horizontal cut-off saw. These band saws are suitable for cutting metal sheets that have been pre-cut using flame or plasma cutting machines or shearing machines. They provide efficient and precise cutting for metal applications.

6. What speed do you cut steel on a bandsaw?

The cutting speed for steel on a bandsaw is typically slower compared to cutting other materials. For steel, a recommended cutting speed is around a hundred feet per minute. This slower speed ensures a clean cut and helps maintain control over the cutting process.

7. Why is my metal bandsaw not cutting square?

If your metal bandsaw is not cutting square, there could be several reasons. It could be due to guides that are too far apart, worn out, or poorly adjusted. Another possibility is loose guide arm or vibration. It's important to check and adjust the guides, ensure proper alignment of the band wheels, and regularly maintain the swarf brush to ensure a square and accurate cut.

Editor's Notes

During our metal cutting band saw blade research, we found 24 metal cutting band saw blade products and shortlisted 6 quality products. We collected and analyzed 18,229 customer reviews through our big data system to write the metal cutting band saw blades list. We found that most customers choose metal cutting band saw blades with an average price of $21.70.

The metal cutting band saw blades are available for purchase. We have researched hundreds of brands and picked the top brands of metal cutting band saw blades, including FOXBC, MK Morse, ONIGUARD, Imachinist, Milwaukee. The seller of top 1 product has received honest feedback from 1,277 consumers with an average rating of 4.9.

Written by
Harry Stack Avatar

Harry Stack owns a small hardware store, his career landed him a depth of knowledge in categories such as tools, equipment, machinery and hardware. In his spare time, he usually repairs furniture, safes and appliances, and he knows how to make simple repairs to plumbing or electrical fixtures. His hobbies also include woodworking and fishing.