Best Metal Cutting Band Saw Blades of 2025

Harry Stack Avatar
Harry Stack
Last Updated: Jan 4, 2025

* We independently evaluate all recommended products and services. If you click on links we provide, we may receive compensation.

Metal cutting band saw blades are an essential tool for any metalworking shop or DIY enthusiast. These blades are specifically designed to cut through various types of metals, including steel, aluminum, and brass, with precision and speed. They come in a range of sizes and tooth configurations to suit different cutting needs. The teeth of the blade are made of tough materials such as carbide, high-speed steel, or bi-metal to ensure durability and longevity. Additionally, some blades feature unique designs, such as variable tooth pitch or set, to enhance their cutting performance. Whether you're working on a large industrial project or a small home renovation, metal cutting band saw blades are a must-have tool for any metal cutting task.

At a Glance: Our Top Picks

BOSCH BS5912-18MA Band Saw Blade Cover #TOP 1
BOSCH BS5912-18MA Band Saw Blade
ftb score rating icon 9.8
POWERTEC Bi-Metal Bandsaw Blade 93-1/2" Cover #TOP 2
POWERTEC Bi-Metal Bandsaw Blade 93-1/2"
ftb score rating icon 9.7
FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade Cover #TOP 3
FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade
ftb score rating icon 9.5

Top 10 Metal Cutting Band Saw Blades

#TOP 1

BOSCH BS5912-18MA Band Saw Blade

BS5912-18MA
18 TPI
BOSCH BS5912-18MA Band Saw Blade Cover
BOSCH BS5912-18MA 1-Piece 59-1/2 in. 18 TPI Metal-Cutting Stationary Band Saw Blade Ideal for Applications in Metal

The BOSCH Band Saw Blade is expertly crafted for cutting soft metals like aluminum, copper, and bronze. Its durable design ensures that the blade can withstand the rigors of metal cutting, providing you with reliable performance. With premium materials, it minimizes heat buildup, leading to a longer blade life. Additionally, its optimized tooth geometry allows for precise cuts tailored to your specific materials and applications, ensuring you achieve clean and accurate results every time you use it.

What We Like
Soft-metal cutting capability
Durable blade design
Heat resistance for longevity
Precise cutting performance

POWERTEC Bi-Metal Bandsaw Blade 93-1/2"

13290
Clear
POWERTEC Bi-Metal Bandsaw Blade 93-1/2" Cover
POWERTEC 93-1/2 Inch Bi-Metal Bandsaw Blades, 1/2" x 14 TPI Metal Cutting Band Saw Blades for Wen, Delta, Grizzly, Rikon, Craftsman, Jet, Shop Fox & Ridgid 14" Band Saw for Woodworking, 1pk (13290)

The POWERTEC Bandsaw Blade is engineered for cutting soft metals like aluminum, copper, and zinc. Featuring a 14 TPI tooth arrangement, this blade ensures smooth and efficient cuts. Made from triple-tempered M42 cobalt steel, its durability promises long-lasting performance. With a length of 93-1/2 inches and a width of 1/2 inch, it fits all compatible bandsaws, making it a versatile choice for your metalworking needs. This premium blade is designed to enhance your cutting experience, allowing you to tackle various projects with ease and precision.

What We Like
Designed for soft metal cutting
Durable M42 cobalt steel
Smooth cutting performance
Compatible with various bandsaws

FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade

FOX6451224
Silver
1/2" X 24 TPI
FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade Cover
FOXBC 64-1/2" x 1/2" x 0.02" x 24 TPI Metal Bandsaw Blade Cutting for Harbor Freight, Wen 3970, Jet Band Saw - 2 Pack

Introducing the FOXBC Metal Bandsaw Blade - a high-quality and versatile tool for all your metal and woodworking projects. This 64-1/2" x 1/2" x 0.02" x 24 TPI bi-metal M42 bandsaw blade comes in a convenient 2 pack, providing you with a durable and reliable cutting solution. With a length of 64.5 inches, it fits various band saw models including WEN 3970, Harbor Freight, and JET. The blade is recommended for cutting a wide range of materials such as mild steel, aluminum, angle iron, and even hard plastics. Its unique welding technique ensures a strong and smooth welding point, while the bi-metal HSS M42 grade with 8% cobalt content offers added durability and wear resistance. Upgrade your band saw performance with the FOXBC Metal Bandsaw Blade and experience cleaner cuts and superior results.

What We Like
Durable and versatile
Convenient 2 pack
Wide range of compatible models
#TOP 4

FOXBC 64-1/2" Bi-Metal Bandsaw Blade

FOX64121224A
Silver
FOXBC 64-1/2" Bi-Metal Bandsaw Blade Cover
FOXBC 64-1/2 in. 24 TPI Metal Cutting Band Saw Blade Fits Most 6" x 4" Band saws, Ideal for Applications in Metal

The FOXBC Bandsaw Blade is designed for versatility and durability. With a length of 64-1/2 inches and a width of 1/2 inch, it fits most 6" x 4" band saws, making it a perfect choice for your cutting needs. Its bi-metal construction, featuring M42 grade steel with 8% cobalt, ensures long-lasting performance and resistance to wear. You can confidently cut through various materials, including mild steel, aluminum, and even tougher steels like stainless. The blade’s unique welding technique provides a strong and smooth connection, allowing for cleaner cuts and better results in your projects.

What We Like
Durable bi-metal construction
Compatible with various band saws
Effective for multiple materials
Smooth welding for clean cuts
#TOP 5

FOXBC 62 Inch Metal Bandsaw Blades

FOX62124
Bronze
1/2" X 24 TPI
FOXBC 62 Inch Metal Bandsaw Blades Cover
FOXBC 62 Inch Metal Bandsaw Blades, 62" x 1/2" x 24 TPI Metal Cutting Fits Craftsman, Delta, POWERTEC, Ryobi, Wen, Skil 9" Bandsaw

Introducing the FOXBC Metal Bandsaw Blades, the perfect tool for all your cutting needs. With a length of 62 inches and a width of 1/2 inch, these blades are designed to fit all band saws requiring a 62" long 1/2" wide blade. Whether you're working with soft metal, wood, stainless steel, aluminum, brass, or plastic, these blades are versatile enough to handle it all. They are recommended for cutting a wide range of materials, including aluminum, angle iron, bronze, brass, copper, galvanized pipe, mild steel, and tougher steels like stainless and tungsten steel. The unique welding technique ensures a strong and smooth welding point, guaranteeing durability and wear. With FOXBC Metal Bandsaw Blades, you can tackle any cutting project with ease.

What We Like
Versatile
Durable
Wide range of materials
#TOP 6

FOXBC 64-1/2 Inch Bandsaw Blades

FOX645121418
Bronze
1/2" X 14/18 TPI
FOXBC 64-1/2 Inch Bandsaw Blades Cover
FOXBC 64-1/2 Inch Bandsaw Blades Metal Cutting, 64-1/2-Inch X 1/2" X 0.02" 14/18 TPI

Introducing the FOXBC 64-1/2 Inch Bandsaw Blades, the perfect choice for all your metal cutting needs. With a length of 64-1/2 inches and a width of 1/2 inch, these blades are specifically designed to fit a wide range of band saws, including popular brands like WEN, DeWalt, Makita, and more. The 14/18 TPI (teeth per inch) ensures smooth and precise cuts through various materials such as aluminum, angle iron, bronze, brass, copper, galvanized pipe, mild steel, and even tougher steels like stainless and chrome. These blades are not only suitable for metal cutting but also versatile enough to handle some hard plastics and all wood-based projects. Made from Bi-Metal HSS M42 grade with 8% Cobalt Content, these blades offer excellent durability and wear resistance. With a unique welding technique, they provide strong and smoother welding points for enhanced performance. Each pack contains one blade, making it convenient for your cutting needs. Upgrade your band saw with the FOXBC Bandsaw Blades today and experience precise and efficient metal cutting.

What We Like
Precise and efficient cutting
Wide compatibility with popular band saw brands
Can cut various materials including metal, plastic, and wood
#TOP 7

Imachinist Bi-Metal Metal Cutting Band Saw Blades

S933414
Silver
10/14TPI
Imachinist Bi-Metal Metal Cutting Band Saw Blades Cover
Imachinist S933414 M42 93" X 3/4" X 10/14tpi Bi-Metal Metal Cutting Band Saw Blades

Imachinist S933414 M42 93" X 3/4" X 10/14tpi Bi-Metal Metal Cutting Band Saw Blades are made from Bi-metal type, M42 grade material with a length of 93", width of 3/4" and thickness of 0.035". The 10-14 TPI variable teeth size is ideal for cutting soft ferrous metal and thin pipe tube profiles. The blades are suitable for 7 x 12 bandsaw and all bandsaws that use 93" long and 3/4" wide blade.

What We Like
Bi-metal material with M42 grade for durability.
Variable teeth size for versatile usage.
Perfect for cutting soft ferrous metal and thin pipe tube profiles.
#TOP 8

POWERTEC 59-1/2 Inch Bandsaw Blades

13701
59-1/2"
POWERTEC 59-1/2 Inch Bandsaw Blades Cover
POWERTEC 59-1/2 Inch Bandsaw Blades Assortment for Woodworking & Non-Ferrous Metal Cutting, Band Saw Blades for Wen 3959, Craftsman, Porter-Cable, Ryobi, Delta, B&D & Skil 9" Band Saw, 2 Pack (13701)

The POWERTEC Bandsaw Blades are designed to enhance your woodworking and non-ferrous metal cutting tasks. Made from high-grade carbon steel, these blades offer excellent heat resistance and durability, ensuring long-lasting performance. Their precision tooth arrangement allows for smooth and efficient cutting, making your projects easier and quicker to complete. Additionally, these blades are versatile, working well with both hard and soft woods, as well as plastics and non-ferrous metals, providing you with the flexibility to tackle various materials with confidence.

What We Like
High-quality carbon steel
Precision tooth arrangement
Versatile material compatibility
Heat-resistant construction

FOXBC 64-1/2 Inch Bi-Metal Bandsaw Blade

FOX645121014
Bronze
1/2" X 10/14 TPI
FOXBC 64-1/2 Inch Bi-Metal Bandsaw Blade Cover
FOXBC 64-1/2 Inch Bi-Metal Bandsaw Blade Metal Cutting 10/14 TPI, 64-1/2 Inch X 1/2 Inch X 0.02“

The FOXBC Bi-Metal Bandsaw Blade is designed for versatile metal cutting, measuring 64-1/2 inches long and 1/2 inch wide. It fits various band saws, making it a convenient choice for users with brands like WEN and DeWalt. This blade excels at cutting through soft metals like aluminum and brass, as well as tougher materials such as stainless steel. With its bi-metal construction and unique welding technique, you’ll enjoy enhanced durability and smoother cuts. Whether you're working on metal or wood projects, this blade provides the reliability you need for a range of applications.

What We Like
Versatile cutting capabilities
Durable bi-metal construction
Fits various band saw brands
Smooth welding points
#TOP 10

FOXBC 59-1/2" Bandsaw Blade

FOX5951324
Silver
FOXBC 59-1/2" Bandsaw Blade Cover
FOXBC 59-1/2 Inch Bandsaw Blade Metal Cutting 59-1/2" X 1/2" X 0.025" X 24 TPI

The FOXBC Bandsaw Blade measures 59-1/2 inches long and 1/2 inch wide, making it compatible with various band saws. Designed for versatility, it excels at cutting through mild steel, aluminum, and even tougher materials like stainless steel and chrome. This blade is constructed from bi-metal M42 grade, featuring an 8% cobalt content that enhances its durability and wear resistance. Additionally, the unique welding technique ensures strong and smooth welding points, allowing for cleaner cuts and improved results in your projects.

What We Like
Versatile cutting capabilities
Durable bi-metal construction
Improved welding strength
Compatible with various materials
Buying Guide Image

How to Choose the Best Metal Cutting Band Saw Blades

Introduction

When it comes to cutting metal, choosing the right band saw blade can make all the difference in the quality and speed of your cuts. With so many options on the market, it can be overwhelming to know which blade is right for your specific needs. In this article, we will provide some key factors to consider when choosing a metal cutting band saw blade, as well as some useful tips for maintaining your blades to keep them in top condition.

Material and Thickness

One of the most important factors to consider when choosing a metal cutting band saw blade is the material and thickness of the metal you will be cutting. Different blade types are designed for cutting specific materials and thicknesses, so it's important to choose a blade that is well-suited to your particular application. For example, if you are cutting thin sheets of aluminum, a blade with a fine tooth pitch is ideal, while a thicker, coarser blade is better suited for cutting through thick steel beams.

Blade Width

The width of the blade is another crucial factor to consider when choosing a metal cutting band saw blade. A wider blade will be able to cut through thicker materials, but it will also require more power from the saw and create more friction, which can lead to overheating and shortened blade life. On the other hand, a narrower blade will be more maneuverable and able to make tighter turns, but it may not be strong enough to cut through thicker materials.

Tooth Configuration

The tooth configuration of a band saw blade refers to the arrangement and shape of the teeth on the blade. Different tooth configurations are designed for different cutting applications, and choosing the right configuration can greatly affect the quality and speed of your cuts. For example, a blade with a wavy tooth configuration is ideal for cutting through materials with a rough or irregular surface, while a blade with a straight tooth configuration is better suited for cutting through materials with a smooth surface.

Blade Speed

The speed at which a band saw blade rotates is another important factor to consider when choosing a metal cutting blade. In general, a slower blade speed is better for cutting through thicker materials, while a faster blade speed is better for cutting through thinner materials. It's important to choose a blade speed that is appropriate for the material and thickness you will be cutting, as using the wrong blade speed can result in poor cuts and shortened blade life.

Maintenance and Care

In order to keep your metal cutting band saw blades in top condition, it's important to properly maintain and care for them. This includes regularly cleaning the blades to remove any built-up debris, as well as properly storing the blades when they are not in use. It's also a good idea to periodically check the tension of the blades to ensure that they are tightened properly, as this can affect the quality of your cuts.

Conclusion

In conclusion, choosing the right metal cutting band saw blade is essential for achieving high-quality cuts and maximizing the efficiency of your cutting operation. By considering factors such as the material and thickness of the metal, the blade width and tooth configuration, and the blade speed, you can select the best blade for your specific needs. Regular maintenance and care can also help to extend the life of your blades and keep them in top condition.

Frequently Asked Questions (FAQs)

1. What kind of bandsaw blade do I need to cut metal?

For cutting metal, a bi-metal band saw blade is recommended. Bi-metal blades are versatile and suitable for cutting various materials, including carbon steel, tool steel, structural steel, stainless steel, pipes/tubing, die steel, angles, flat stock, and mixed metal applications.

2. How many teeth per inch to cut metal?

The number of teeth per inch (TPI) on a band saw blade determines its suitability for cutting different materials. For cutting metal, a blade with a TPI between 14 and 36 is more appropriate. Softer materials like wood may require a blade with a TPI between 6 and 20.

3. Can you use a regular band saw to cut metal?

Regular band saws are not ideal for cutting very thin sheet metal. The general rule of thumb is that the metal being cut should be thicker than the depth of three teeth on the band saw blade. However, regular band saws are excellent for cutting thin-walled profiles such as boxes and angles.

4. What happens if you use a wood blade to cut metal?

Using a wood cutting blade to cut metal can lead to blade fatigue and damage. Wood blades are designed for cutting softer materials and may overwork themselves when cutting metal. This can cause the blade to burn out faster and suffer from fatigue. Additionally, using a wood blade to cut metal can risk damaging the blade itself.

5. What two types of band saws are used to cut metal?

There are two types of band saws commonly used to cut metal: the vertical band saw and the horizontal cut-off saw. These band saws are suitable for cutting metal sheets that have been pre-cut using flame or plasma cutting machines or shearing machines. They provide efficient and precise cutting for metal applications.

6. What speed do you cut steel on a bandsaw?

The cutting speed for steel on a bandsaw is typically slower compared to cutting other materials. For steel, a recommended cutting speed is around a hundred feet per minute. This slower speed ensures a clean cut and helps maintain control over the cutting process.

7. Why is my metal bandsaw not cutting square?

If your metal bandsaw is not cutting square, there could be several reasons. It could be due to guides that are too far apart, worn out, or poorly adjusted. Another possibility is loose guide arm or vibration. It's important to check and adjust the guides, ensure proper alignment of the band wheels, and regularly maintain the swarf brush to ensure a square and accurate cut.

Editor's Notes

During our metal cutting band saw blade research, we found 24 metal cutting band saw blade products and shortlisted 10 quality products. We collected and analyzed 5,569 customer reviews through our big data system to write the metal cutting band saw blades list. We found that most customers choose metal cutting band saw blades with an average price of $20.34.

The metal cutting band saw blades are available for purchase. We have researched hundreds of brands and picked the top brands of metal cutting band saw blades, including Bosch, POWERTEC, FOXBC, Imachinist. The seller of top 1 product has received honest feedback from 385 consumers with an average rating of 4.7.

Written by
Harry Stack Avatar

Harry Stack owns a small hardware store, his career landed him a depth of knowledge in categories such as tools, equipment, machinery and hardware. In his spare time, he usually repairs furniture, safes and appliances, and he knows how to make simple repairs to plumbing or electrical fixtures. His hobbies also include woodworking and fishing.