Best Polycarbonate Motorcycle Helmets of 2025

Robert Reyes Avatar
Robert Reyes
Last Updated: Jan 5, 2025

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Polycarbonate motorcycle helmets offer riders a lightweight and durable option for head protection. Made from a thermoplastic material, these helmets are able to absorb and distribute impact forces effectively, providing a high level of safety in the event of an accident. Additionally, polycarbonate helmets offer great value for money, making them a popular choice for both beginner and experienced riders. They are available in a wide range of styles and designs to suit individual tastes, with features such as ventilation systems, removable liners, and anti-fog visors. Overall, polycarbonate motorcycle helmets are a reliable and affordable option for riders looking for quality head protection.

At a Glance: Our Top Picks

ScorpionEXO R420 Bluetooth Motorcycle Helmet Cover #TOP 1
ScorpionEXO R420 Bluetooth Motorcycle Helmet
ftb score rating icon 9.9
TCMT Gloss Black Full Face Motorcycle Helmet Cover #TOP 2
TCMT Gloss Black Full Face Motorcycle Helmet
ftb score rating icon 9.8
O'Neal Sierra Helmet Cover #TOP 3
O'Neal Sierra Helmet
ftb score rating icon 9.6

Top 10 Polycarbonate Motorcycle Helmets

#TOP 1

ScorpionEXO R420 Bluetooth Motorcycle Helmet

75-1122S
Gloss White
Small
ScorpionEXO R420 Bluetooth Motorcycle Helmet Cover
ScorpionEXO R420 Full Face Polycarbonate Intergrated Bluetooth Speaker Pockets DOT Approved Unisex Adult Motorcycle Helmet (White - Small)

The ScorpionEXO R420 Helmet is designed for comfort and safety on the road. Its advanced polycarbonate shell effectively disperses impact for better protection, while the multi-layer EPS enhances energy absorption and airflow, keeping you cool. The helmet features an innovative ventilation system that optimizes airflow, ensuring you stay comfortable during rides. Plus, the removable KwikWick II interior adds convenience, allowing you to wash and maintain freshness. With integrated pockets for Bluetooth speakers, you can easily stay connected while enjoying your ride.

What We Like
Impact-resistant shell
Excellent airflow system
Removable, washable interior
Bluetooth speaker compatibility
#TOP 2

TCMT Gloss Black Full Face Motorcycle Helmet

XF270226-M-A010
Gloss Black
Medium
TCMT Gloss Black Full Face Motorcycle Helmet Cover
TCMT Gloss Black DOT Flip up Full Face Street Dirt Bike ATV Off-Road Motorcycle Motocross Helmet with Open Face Sun Shield

Introducing the TCMT Gloss Black Full Face Motorcycle Helmet, a sleek and lightweight helmet that meets DOT standards. This helmet features an injection molded Polycarbonate and Thermoplastic composite shell, providing durability and protection for your off-road adventures. The front anti-fog and anti-scratch Mirror Shield offers a wide visual field, ensuring clear vision even in challenging conditions. The removable helmet liner and cheek pads are not only lightweight and soft, but also easily washable, allowing you to keep your helmet fresh and clean. With full front to back airflow ventilation and a breath guard, you'll stay cool and comfortable during your rides. The padded chin strap with D-ring closure and strap keeper ensures a secure fit. Choose from a range of sizes to find the perfect fit for you. The TCMT Gloss Black Full Face Motorcycle Helmet is a reliable and stylish choice for any rider.

What We Like
Meets DOT standards
Sleek and lightweight
Front anti-fog and anti-scratch Mirror Shield
#TOP 3

O'Neal Sierra Helmet

0818-703
Black/Gray
Medium
O'Neal Sierra Helmet Cover
O'Neal unisex adult Sierra Helmet R, Black/Gray, Medium US

The O'Neal Sierra Helmet is designed with your safety and comfort in mind. Its polycarbonate and ABS shell construction provides a robust barrier against impacts, ensuring you feel secure while riding. The integrated face shield offers protection from wind and debris, enhancing your visibility on the road. You’ll appreciate the height-adjustable helmet shield, which allows you to customize your field of vision. Plus, the padded chin strap with a double-D safety lock ensures a snug fit, so you can focus on your ride without distractions.

What We Like
Adjustable shield for visibility
Padded chin strap for comfort
Durable shell construction
#TOP 4

ScorpionEXO R320 Helmet

32-2015
Hi-vis
Large
ScorpionEXO R320 Helmet Cover
ScorpionEXO R320 Full Face Motorcycle Helmet with Pinlock Ready Shield and Bluetooth Ready Speaker Pockets DOT Approved Hudson (Hi-Vis - Large)

The ScorpionEXO R320 is a lightweight and comfortable full-face motorcycle helmet designed for both city rides and long journeys. Its advanced polycarbonate shell enhances safety by maximizing impact resistance, giving you peace of mind on the road. You’ll appreciate the Kwikwick 2 moisture-wicking liner that keeps you dry and comfortable in various weather conditions. Additionally, the helmet features an anti-scratch shield with UV protection, ensuring clear visibility during your rides. With speaker pockets included, you can easily integrate Bluetooth communication systems, making it convenient to stay connected while on the move.

What We Like
Lightweight and comfortable
Advanced safety features
Moisture-wicking liner
Anti-scratch shield
Bluetooth compatible
#TOP 5

TCT-MOTORPARTS Full Face Motorcycle Helmet

TCTUS270223-M-MT
Medium
TCT-MOTORPARTS Full Face Motorcycle Helmet Cover
TCT-MOTORPARTS DOT Motorcycle Adult Full Face Helmet Off Road Dirt Bike Motocross ATV MTB Mountain Bike Helmet for Men Women

The TCT-MOTORPARTS Motorcycle Helmet is designed for comfort and safety during off-road riding. It features a well-ventilated design that helps keep you cool, making it ideal for long rides. The helmet is lightweight, ensuring that you won’t feel weighed down. Its injection-molded shell not only provides durability but also protects against impacts. The dual visor system includes a clear front visor to enhance visibility and a tinted inner visor for reduced glare, allowing you to ride confidently in varying light conditions.

What We Like
Lightweight design
Excellent ventilation
Dual visor system
Durable shell material
#TOP 6

HJC C91 Men's Motorcycle Helmet

HJC
0847-0135-09
Semi-Flat Black
3X-Large
HJC C91 Men's Motorcycle Helmet Cover
HJC Helmets C91 Men's Street Motorcycle Helmet - Semi-Flat Black / 3X-Large

The HJC C91 Helmet offers a blend of safety and comfort for motorcycle enthusiasts. Its advanced polycarbonate composite shell provides durability while remaining lightweight, ensuring you stay protected without feeling weighed down. The helmet features an efficient ventilation system that channels airflow, keeping you cool during your rides. The Pinlock-ready visor allows for a clear view without fogging, enhancing your visibility in various weather conditions. Additionally, the RapidFire shield replacement system makes changing your visor quick and hassle-free, allowing you to adapt to different riding needs effortlessly.

What We Like
Lightweight and durable shell
Efficient ventilation system
Fog-free visibility
Quick visor replacement
#TOP 7

DJGLKREJG Aircraft Style Motorcycle Helmet

DJGLKREJG
Black
X-Large
DJGLKREJG Aircraft Style Motorcycle Helmet Cover
Motorcycle Helmet, Aircraft Style, Black (XL)

The DJGLKREJG Motorcycle Helmet combines authentic design with modern safety features. Its black matte finish and detailed trim give you the classic look of a German aircraft helmet, making your ride stylish. The adjustable chin strap ensures a snug fit, enhancing your comfort and security while riding. Crafted from durable polycarbonate, this helmet meets safety standards, providing reliable protection during your journeys. The retro design not only looks great but also offers a unique flair that sets you apart on the road. Enjoy both safety and style in one fantastic helmet.

What We Like
Authentic German aircraft design
Adjustable chin strap for comfort
Durable polycarbonate construction
Stylish retro appearance
#TOP 8

ScorpionEXO Covert 2 Helmet

Covert 2 Open-Face Helmet
Cement Grey
Medium
ScorpionEXO Covert 2 Helmet Cover
ScorpionEXO Covert 2 Open Face 3/4 Full Mode Motorcycle Helmet Bluetooth Ready Speaker Pockets Interchangeable Mouth Cover DOT Approved Solid (Cement Grey - Medium)

The ScorpionEXO Covert 2 is designed with your comfort and safety in mind. Its lightweight polycarbonate shell provides excellent impact protection while keeping you comfortable on long rides. The advanced ventilation system ensures you stay cool by drawing in fresh air and expelling hot air, making it perfect for warm weather. For added convenience, the helmet features a retractable tinted sun visor to reduce glare and enhance visibility. Additionally, it offers communication system speaker pockets, allowing you to easily integrate Bluetooth devices for seamless connectivity while riding.

What We Like
Lightweight polycarbonate shell
Effective ventilation system
Retractable tinted sun visor
Bluetooth speaker compatibility
#TOP 9

Outlaw Helmets T72 Matte Black Motorcycle Half Helmet

T72 Half Helmet for Men and Women
Matte Black
X-Large
Outlaw Helmets T72 Matte Black Motorcycle Half Helmet Cover
Outlaw T72 Motorcycle Half Helmet for Men & Women with Drop Down Sun Visor DOT Approved - Adult Unisex Skull Cap for Bike Scooter Moped (Flat Black (X-Large))

The Outlaw Half Helmet is a certified DOT-approved motorcycle helmet designed for both men and women. It features a fully vented multi-density EPS liner that absorbs impact, providing maximum safety while riding. The lightweight and compact design make it easy to carry in a backpack. The polycarbonate shell construction offers excellent protection, and the adjustable chin strap ensures a secure fit. The helmet also comes with a drop-down sun visor, providing added convenience and protection against the sun. The inner comfort padding is fully cleanable and designed for durability, while the mesh layer on the forehead promotes air circulation and helps evaporate moisture. With its sleek matte black finish and stylish design, the Outlaw Half Helmet is a great choice for any rider.

What We Like
Certified DOT-approved
Fully vented EPS liner
Lightweight and compact
#TOP 10

Outlaw T99 Half Helmet

T99 Adult Half Helmet for Men and Women
Black
X-Large
Outlaw T99 Half Helmet Cover
Outlaw T99 German Style Motorcycle Half Helmet for Men & Women DOT Approved - Adult Unisex Skull Cap for Bike Scooter Moped (Matte Black (X-Large))

The Outlaw T99 Helmet is designed for safety and comfort. It's certified by the Department of Transportation, ensuring it meets rigorous safety standards, so you can ride with peace of mind. The helmet features a multi-density EPS liner that effectively absorbs impacts, making it suitable for various vehicles like motorcycles and scooters. Weighing just around 2.2 lbs, its lightweight design allows for easy transport, fitting snugly in a backpack. Additionally, the polycarbonate shell provides maximum protection while the adjustable chin strap ensures a secure fit, enhancing your riding experience.

What We Like
Lightweight design
DOT certified safety
Impact-absorbing liner
Compact and portable
Buying Guide Image

Frequently Asked Questions (FAQs)

1. Is polycarbonate good for motorcycle helmets?

Polycarbonate plastic is one of the most common materials motorcycle helmets are made from. ... It's also relatively cheap to manufacture so, in many ways, it's the ideal material for a crash helmet.

2. Are polycarbonate helmets safe?

As far as safety goes, all 3 materials will be safe. A thermoplastic or polycarbonate motorcycle helmet like, for example, the Shark Evo-One 2 can get to the 4-5 star range from SHARP just as well as any other fiberglass or carbon fiber motorcycle helmet. In this case, it got 4 stars, which is excellent.

3. Are fiberglass helmets better than polycarbonate?

Fibreglass is more effective at noise reduction than polycarbonate, so expect a quieter helmet. Fibreglass is commonly found on mid-to-high end helmets, such as this Shoei NXR (right). ... A carbon helmet may well be noisier than it's fibreglass counterpart, and will probably cost another couple of hundred dollars more.

Editor's Notes

During our polycarbonate motorcycle helmet research, we found 24 polycarbonate motorcycle helmet products and shortlisted 10 quality products. We collected and analyzed 12,484 customer reviews through our big data system to write the polycarbonate motorcycle helmets list. We found that most customers choose polycarbonate motorcycle helmets with an average price of $58.59.

The polycarbonate motorcycle helmets are available for purchase. We have researched hundreds of brands and picked the top brands of polycarbonate motorcycle helmets, including ScorpionEXO, TCMT, O'Neal, TCT-MOTORPARTS, HJC. The seller of top 1 product has received honest feedback from 119 consumers with an average rating of 4.7.

Written by
Robert Reyes Avatar

Robert Reyes is a dedicated writer from San Francisco with a bachelor of degree in mechanics and a bachelor of degree in marketing. He focuses on making some complicated topics simple and enjoys explaining complex and technical things in an easy-to-understand way.