Best Mechanical Roller Chain Sprockets of 2025

Brian Howie Avatar
Brian Howie
Last Updated: Jan 2, 2025

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Mechanical roller chain sprockets are an essential component in power transmission systems. These sprockets are designed to engage with a roller chain, allowing for efficient transfer of power between rotating shafts. They come in various sizes and configurations to accommodate different chain sizes and applications. Made from high-quality materials such as steel or cast iron, these sprockets are durable and built to withstand heavy loads and harsh operating conditions. With their precise tooth profiles and reliable performance, mechanical roller chain sprockets ensure smooth and reliable power transmission in a wide range of industries, including manufacturing, agriculture, and automotive.

At a Glance: Our Top Picks

Jeremywell 60 Tooth Roller Chain Sprocket Cover #TOP 1
Jeremywell 60 Tooth Roller Chain Sprocket
ftb score rating icon 9.8
Jeremywell #35 Idler Sprocket Cover #TOP 2
Jeremywell #35 Idler Sprocket
ftb score rating icon 9.7
Jeremywell 50B18 Roller Chain Sprocket Cover #TOP 3
Jeremywell 50B18 Roller Chain Sprocket
ftb score rating icon 9.5

Top 10 Mechanical Roller Chain Sprockets

#TOP 1

Jeremywell 60 Tooth Roller Chain Sprocket

SP-40B60T-1
1" Bore 60 Tooth
Jeremywell 60 Tooth Roller Chain Sprocket Cover
Jeremywell #40 Roller Chain Sprocket B Type 1" Bore 60 Tooth

Introducing the Jeremywell Roller Chain Sprocket - a high-quality mechanical sprocket designed for various applications. With its 60 tooth design and 1" bore, this sprocket is commonly used on Yerf-dog and Murray go karts, and can be used on any 1" live axle. The hub diameter of 1.752" ensures a secure fit, while the 1/4" keyway with 2 setscrews at 90 degrees provides added stability. Unlike some other sprockets, this one does not have hardened teeth. This means that it is easier to machine and modify according to your specific needs. Plus, with same business day order processing before 12:30PM PDT and a satisfaction guarantee, you can be confident in your purchase. Upgrade your go kart or mechanical project with the Jeremywell Roller Chain Sprocket today!

What We Like
1" Bore
60 Tooth Design
No Hardened Teeth
#TOP 2

Jeremywell #35 Idler Sprocket

SP-35BB19-5/8
5/8" Bore 19 Tooth
Jeremywell #35 Idler Sprocket Cover
Jeremywell #35 Roller Chain Idler Sprocket 5/8" Bore 19 Tooth

The Jeremywell Idler Sprocket features a 3/8" pitch and 19 teeth, making it a reliable choice for your mechanical needs. With a 5/8" bore, it offers a snug fit for various applications, ensuring smooth operation. The outer diameter of 2.47" allows for effective performance, while the dual set screws provide added security during installation. Made from AISI 1045 medium carbon steel and finished with zinc plating, this sprocket is built to last, resisting wear and corrosion. You can trust this sprocket to enhance the efficiency of your roller chain system.

What We Like
Durable medium carbon steel
Zinc plated for corrosion resistance
Secure dual set screws
Compatible with various applications
#TOP 3

Jeremywell 50B18 Roller Chain Sprocket

SP-50B18T-1
1" Bore 18 Tooth
Jeremywell 50B18 Roller Chain Sprocket Cover
Jeremywell #50 Roller Chain Sprocket B Type 1" Bore 18 Tooth

The Jeremywell Roller Chain Sprocket is designed with a 1-inch bore size, making it easy to fit onto various machinery. With 18 teeth, this sprocket provides reliable performance in mechanical systems, ensuring smooth operation. Made from 1045 medium carbon steel, it meets ANSI and MARTIN standards, offering durability and strength for your applications. This means you can trust it to withstand wear and tear, providing long-lasting service. Whether you're replacing an old sprocket or building a new system, this product brings convenience and efficiency to your projects.

What We Like
Durable medium carbon steel
1-inch bore size
18 teeth for reliable performance
Meets ANSI and MARTIN standards
#TOP 4

Jeremywell #60 Roller Chain Idler Sprocket 5/8" Bore Hardened 15 Tooth

SP-60BB15H-5/8
5/8" Bore 15 Tooth
Jeremywell #60 Roller Chain Idler Sprocket 5/8" Bore Hardened 15 Tooth Cover
Jeremywell #60 Roller Chain Idler Sprocket 5/8" Bore Hardened 15 Tooth

Introducing the Jeremywell Roller Chain Sprocket, a high-quality mechanical sprocket designed to enhance your chain system. This sprocket features a hardened teeth construction made from AISI 1045 Medium Carbon Steel, ensuring durability and strength. With a 5/8" bore and 15 teeth, it provides a secure and reliable connection for your roller chain. The hub diameter of 2.748" and the included Bearing No.203KRR2 offer smooth and efficient operation. Whether you're working on a DIY project or need to replace a worn-out sprocket, the Jeremywell Roller Chain Sprocket is the perfect choice. Upgrade your chain system today and enjoy the convenience and satisfaction guaranteed by this brand new sprocket.

What We Like
Durable
Reliable connection
Smooth operation
#TOP 5

Martin Double Strand Sprocket

Martin
D50B15H
Martin Double Strand Sprocket Cover
Martin Roller Chain Sprocket, Hardened Teeth, Reboreable, Type B Hub, Double Strand, 50 Chain Size, 0.625" Pitch, 15 Teeth, 0.75" Bore Dia., 3.315" OD, 2.3125" Hub Dia., 1.045" Width

The Martin Sprocket is designed for use with a 50-2 chain and offers a versatile solution for both driver and driven applications. Its double type B design ensures a secure connection to the shaft, making it perfect for setups that require two chains. With shaft diameter options from 1/2 to 1.00 inches, you can easily adapt it to fit your specific requirements. Additionally, the variety of teeth and pitch diameter sizes provides flexibility for different applications, allowing you to customize performance based on your needs.

What We Like
High durability
Versatile applications
Secure shaft attachment
Flexible sizing options
#TOP 6

RHKING #40 Roller Chain Sprocket

RHKING
Black
1" Bore 21 Tooth
RHKING #40 Roller Chain Sprocket Cover
RHKING #40 Roller Chain Sprocket B Type 1" Bore Rust Prevention Hardened 21 Tooth

The RHKING Roller Chain Sprocket is designed for durability and efficiency. With a 1-inch bore diameter and 21 teeth, it fits standard roller chains perfectly. Made from AISI 1045 Medium Carbon Steel, this sprocket undergoes heat treatment for enhanced hardness, ensuring it withstands wear and tear. Its surface is treated to resist rust and corrosion, extending its lifespan. Additionally, this sprocket requires no lubrication, making maintenance hassle-free while providing stable operation over time. This means you can focus more on your tasks without worrying about frequent upkeep.

What We Like
Durable construction
Rust and corrosion resistant
Low maintenance
Stable operation
#TOP 7

Martin Roller Chain Sprocket, Type A

Martin
25A45
Martin Roller Chain Sprocket, Type A Cover
Martin Roller Chain Sprocket, Reboreable, Type A Hub, Single Strand, 25 Chain Size, 0.25" Pitch, 45 Teeth, 0.5" Bore Dia., 3.725" OD, 0.11" Width

The Martin Type A Sprocket is designed for use with series 25 chains and features a 1/4” pitch, making it ideal for both driver and driven applications. Its flexible mounting options allow you to adapt the sprocket easily to your specific needs. With a shaft diameter range from 1/4” to 1/2”, you can utilize it in various setups. Additionally, you can use this sprocket with larger shafts, and it can be drilled or welded directly to other equipment, enhancing its versatility. Made from high carbon steel, it ensures lasting strength and durability for your projects.

What We Like
Flexible mounting options
Variety of shaft sizes
Durable high carbon steel
Versatile for different applications
#TOP 8

Kart Supply Sprocket C Type

12T5/8Bore
Kart Supply Sprocket C Type Cover
Sprocket C Type, 35 Chain, 5/8 Bore, 3/16″ Keyway, 12 Tooth

The Kart Supply Sprocket is designed for use with a 35 chain, making it an excellent choice for various mechanical applications. With a 5/8 inch bore, it fits easily onto compatible shafts, providing a secure connection. The 12-tooth design allows for efficient power transmission, enabling smooth operation in your machinery. Additionally, the absence of set screws means less hassle during installation and maintenance, which can save you time and effort. Keep in mind that the 3/16 key stock is not included, so you may need to acquire that separately for optimal performance.

What We Like
Efficient power transmission
Easy installation
Compatible with 35 chain
No set screws
#TOP 9

CHR 30 Tooth #40 Roller Chain Sprocket

CHR PRECISION IN DETAIL
#40 Roller Chain Sprocket B Type
40B/30TOOTH
CHR 30 Tooth #40 Roller Chain Sprocket Cover
CHR Sprockets | #40 Roller Chain Sprocket B Type | 30 Tooth | 1" Bore, 5.06" Outer Diameter | ISO 9001-2000 Certified

The CHR Roller Chain Sprocket is a top-tier component designed to enhance your machinery's performance. With its ISO 9001-2000 certification, you can trust in its premium German engineering. The sprocket is crafted from durable carbon steel, ensuring it withstands wear and tear while providing a smooth operation. This means you can enjoy a longer service life and reduced maintenance costs. Additionally, the design allows for optimal engagement with the chain, ensuring reliable performance across various applications such as milling and construction. Selecting the right sprocket will maximize efficiency in your operations.

What We Like
Durable carbon steel construction
ISO certified quality
Long service life
Reduced maintenance costs
Optimized performance
#TOP 10

AJANTA INDUSTRIAL 40BS13 Roller Chain Sprocket

AJANTA INDUSTRIAL
40BS13HX1
1" Bore
AJANTA INDUSTRIAL 40BS13 Roller Chain Sprocket Cover
AJANTA INDUSTRIAL 40BS13 Roller Chain Sprocket, Finished with Keyway, Type B Hub #40 Chain 1" bore Size 13-Teeth

The AJANTA Roller Chain Sprocket is designed with a black oxide finish, which not only enhances its durability but also provides resistance against corrosion. Made from high-quality carbon steel, this sprocket ensures longevity and reliable performance in various mechanical applications. It features a B-type finish bore, making installation straightforward and efficient. With a 1/2 inch pitch, this sprocket is compatible with many roller chains, allowing you to easily integrate it into your existing setup. This combination of features makes it a convenient choice for anyone needing dependable mechanical components.

What We Like
Durable black oxide finish
High-quality carbon steel
Easy installation
Compatible with various chains
Buying Guide Image

Frequently Asked Questions (FAQs)

1. How do you identify a roller chain sprocket?

To identify a roller chain sprocket, look for the part number which typically starts with the chain pitch, followed by the hub style or code, and the number of teeth the sprocket has. If the sprocket is multi-strand, there may be a letter prefix in the part number.

2. What are the four types of sprockets?

There are four types of sprockets: Type A, which is a plate with no added thickness or hubs; Type B, which has a hub on one side; Type C, which has hubs of equal thickness on both sides of the plate; and Type D (also known as Type C offset), which also has two hubs.

3. What is the difference between 40 and 41 roller chain?

The difference between 40 and 41 roller chain lies in the roller width and diameter, plate height and thickness, overall width, and tensile strength. These differences affect the compatibility and performance of the roller chain.

4. What is a Type D sprocket?

A Type D sprocket is a sprocket that uses a Type A sprocket mounted on a solid or split hub. It is split and bolted to the hub for easy removal, allowing for convenient changing of the speed ratio without removing bearings and other equipment.

5. Is 40 or 41 chain stronger?

The #40 chain is stronger compared to the #41 chain. The #40 chain has more room between the side plates, making it suitable for thicker sprockets. On the other hand, the #41 chain is similar in appearance to the #420 chain but has a shorter standing height.

6. Is a bigger sprocket faster or slower?

A bigger rear sprocket or a smaller front sprocket will result in a higher final drive ratio and better acceleration, sacrificing top speed. Conversely, a smaller rear sprocket or a bigger front sprocket will lead to slower initial acceleration but a higher top speed.

Editor's Notes

During our mechanical roller chain sprocket research, we found 24 mechanical roller chain sprocket products and shortlisted 10 quality products. We collected and analyzed 8,514 customer reviews through our big data system to write the mechanical roller chain sprockets list. We found that most customers choose mechanical roller chain sprockets with an average price of $20.29.

The mechanical roller chain sprockets are available for purchase. We have researched hundreds of brands and picked the top brands of mechanical roller chain sprockets, including Jeremywell, Martin, RHKING, Kart Supply, CHR PRECISION IN DETAIL. The seller of top 1 product has received honest feedback from 426 consumers with an average rating of 4.9.

Written by
Brian Howie Avatar

Brian Howie is a content writer and senior industrial designer. After graduation from Westminster College, he has been engaged in product design and manufacturing for 18 years. Brian Howie has always found great pleasure in designing industrial products and sharing his ideas and experience online.