Best Engine Expansion Plugs of 2025

Robert Reyes Avatar
Robert Reyes
Last Updated: Jan 6, 2025

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Engine expansion plugs are small but essential components of an engine that help regulate the pressure within the cooling system. These plugs, also known as freeze plugs or core plugs, are installed in the engine block and cylinder head to prevent the engine from cracking due to the expansion of coolant when the temperature drops below freezing. They are made of durable materials such as brass, steel, or rubber and come in various sizes to fit different engine models. Engine expansion plugs are vital for the proper functioning and longevity of the engine, making them a crucial component for any vehicle owner to keep in mind.

At a Glance: Our Top Picks

Dsnaduo Rubber Expansion Plug (1-5/8 Inch to 1-3/4 Inch ) 41mm - 44mm Cover #TOP 1
Dsnaduo Rubber Expansion Plug (1-5/8 Inch to 1-3/4 Inch ) 41mm - 44mm
ftb score rating icon 9.9
Dsnaduo Rubber Expansion Plug (14pcs) Cover #TOP 2
Dsnaduo Rubber Expansion Plug (14pcs)
ftb score rating icon 9.8
Dorman 02600 Rubber Expansion Plug Cover #TOP 3
Dorman 02600 Rubber Expansion Plug
ftb score rating icon 9.6

Top 10 Engine Expansion Plugs

#TOP 1

Dsnaduo Rubber Expansion Plug (1-5/8 Inch to 1-3/4 Inch ) 41mm - 44mm

Universal 1-5/8
Dsnaduo Rubber Expansion Plug (1-5/8 Inch to 1-3/4 Inch ) 41mm - 44mm Cover
Dsnaduo Rubber Expansion Plug (1-5/8 Inch to 1-3/4 Inch) 41mm - 44mm,2-Pack Neoprene Expansion Plug Replace Automotive Engine Expansion Plugs 58254, 570-010

The Dsnaduo Rubber Expansion Plug (1-5/8 Inch to 1-3/4 Inch ) 41mm - 44mm is a set of 2 neoprene rubber expansion plugs designed to replace automotive engine expansion plugs. Made of high-strength neoprene rubber and steel, these replacement plugs are durable and easy to install. They are suitable for use as replacement rubber freeze plugs, exhaust pressure test plugs and are available in a size range of 1-5/8" to 1-3/4" (41mm - 44mm).

What We Like
Durable high-strength neoprene rubber and steel construction
Easy to install
Includes 2 pcs
#TOP 2

Dsnaduo Rubber Expansion Plug (14pcs)

DP19-38
Dsnaduo Rubber Expansion Plug (14pcs) Cover
Dsnaduo 6 Sizes (14pcs) Neoprene Rubber Expansion Plug 3/4" 7/8" 1" 1-1/8" 1-1/4" 1-3/8", Automotive Rubber Freeze Frost Plug Fit Hole Size: 3/4"~1-1/2" (19mm~38mm)

The Dsnaduo Rubber Expansion Plug set includes 14 pieces of plugs for engine expansion. These plugs come in six different sizes that fit hole sizes ranging from 3/4" to 1-1/2". They can be used as replacement rubber expansion plugs, rubber freeze plugs, or exhaust pressure test plugs.

What We Like
Comes in 6 different sizes
Includes 14 pieces of plugs
Can be used for engine expansion, replacement, and exhaust pressure test
#TOP 3

Dorman 02600 Rubber Expansion Plug

02600
Dorman 02600 Rubber Expansion Plug Cover
Dorman 02600 Rubber Expansion Plug 1 In. - Size Range 1 In. - 1-1/8 In. Compatible with Select Models

The Dorman Rubber Expansion Plug is a perfect solution for replacing the engine oil galley plug in your vehicle. It is designed to fit and function just like the original part, ensuring a seamless installation. If your current plug is worn out or missing, this durable replacement offers reliable performance that can extend the life of your engine. Made from high-quality materials, it promises longevity and dependability. Plus, with the backing of automotive experts and over a century of experience, you can trust its quality. To ensure a perfect fit, simply enter your vehicle's make, model, and trim level into the provided garage tool.

What We Like
Direct replacement for factory part
Durable and reliable construction
Expert-backed quality assurance
Easy fit verification tool
#TOP 4

Micro Traders Engine Expansion Plugs

108-VH
Micro Traders Engine Expansion Plugs Cover
Micro Traders 10Pcs Steel Cup Expansion Plug 20mm Engine Expansion Plugs Engine Freeze Plug for Automotive Engine Applications for Height 6.0mm

The Micro Traders Expansion Plugs are designed for a precise fit in your engine, measuring 17.87mm in inner diameter and 20.41mm in outer diameter. This accuracy helps ensure that you can rely on these plugs for effective sealing, preventing leaks of vital fluids like oil. You’ll appreciate the straightforward installation process, as these plugs are a direct replacement for any worn or damaged ones, saving you time and hassle. Made from durable SPCC cold rolled steel with a zinc-plated finish, they promise longevity even in tough engine environments.

What We Like
Precise fit for secure sealing
Leak prevention for engine stability
Easy installation process
Durable steel construction
#TOP 5

Dorman 02600 1" Engine Expansion Plug

02600
Dorman 02600 1" Engine Expansion Plug Cover
Dorman 02600 1" Engine Expansion Plug

The Dorman Engine Expansion Plug is a high-quality plug stopper designed for your engine. With its compact size and lightweight design, it is easy to install and provides a secure fit. The 1" size allows for a snug fit, ensuring that there are no leaks or issues with the plug. The plug is made of durable materials, making it long-lasting and resistant to wear and tear. Whether you are replacing an old plug or need a new one for your engine, the Dorman Engine Expansion Plug is the perfect choice. It is a reliable and convenient solution to keep your engine running smoothly.

What We Like
Easy to install
Secure fit
Durable and long-lasting
#TOP 6

Dorman Steel Cup Expansion Plug 34.3mm, 10 Pack

555-104
Silver
Dorman Steel Cup Expansion Plug 34.3mm, 10 Pack Cover
Dorman 555-104 Steel Cup Expansion Plug 34.3mm, Height 0.497 Compatible with Select Models, 10 Pack

The Dorman Steel Cup Expansion Plug 34.3mm, 10 Pack is a direct replacement for factory parts on the specified years, makes, and models. It is an ideal solution for replacing original parts that are missing or have failed due to fatigue. Made from quality materials, this part has durable construction, ensuring reliable performance and long service life. The plug is backed by a team of product experts in the United States and over a century of automotive experience. To confirm fit, input your vehicle's make, model, and trim level into the garage tool.

What We Like
Direct replacement for factory parts
Durable construction for reliable performance and long service life
Ideal solution for replacing original parts that are missing or have failed due to fatigue
#TOP 7

Dorman Brass Cup Expansion Plug

565-030.1
Multicolor
Dorman Brass Cup Expansion Plug Cover
Dorman 565-030.1: Brass Cup Expansion Plug 1-5/8 In., Height 0.519

The Dorman Expansion Plug is a reliable auto part designed specifically for engine applications. Weighing only 0.07 pounds, it is lightweight and easy to handle, making installation a breeze. The single package contains one plug, ensuring you have what you need for your repair or replacement. With dimensions of 5.0 inches in length, 3.0 inches in width, and a height of 0.5 inches, it is compact enough to store conveniently in your garage or tool kit. This expansion plug is engineered to provide a secure fit, helping to prevent leaks and maintain optimal engine performance.

What We Like
Lightweight design
Compact size
Easy installation
Single unit packaging
Leak prevention
#TOP 8

Daptemn 16PCS Rubber Expansion Plugs Kit

Daptemn
D-TH-PZYS-002
Daptemn 16PCS Rubber Expansion Plugs Kit Cover
Daptemn 16PCS Expandable Freeze Rubber Plugs Kit, 8 Sizes Automotive Engine Rubber Expansion Freeze Plugs Fit Hole 3/4" 7/8" 1" 1-1/8" 1-1/4" 1-3/8" 1-1/2" 1-5/8"

The Daptemn Rubber Plugs Kit includes 16 high-quality rubber expansion plugs in eight different sizes, allowing you to easily replace freeze plugs in automotive engines. Each plug is designed to fit various hole sizes, ensuring you can find the right match for your needs. The kit also features convenient storage in a protective plastic box, keeping your plugs safe and organized. Additionally, the durable neoprene rubber and alloy materials used in these plugs help prevent oil leaks, providing peace of mind during repairs or maintenance.

What We Like
Multiple sizes included
Durable neoprene material
Convenient storage solution
Prevents oil leakage
#TOP 9

Swpeet 14-Piece Neoprene Expansion Plug Set

S3843
Black
Swpeet 14-Piece Neoprene Expansion Plug Set Cover
Swpeet 14Pcs 7 Sizes Neoprene Rubber Expansion Plug Set 3/4" 7/8" 1" 1-1/8" 1-1/4" 1-3/8" 1-1/2", Replace Automotive Rubber Expandable Freeze Plugs Assortment Kit for Engine

The Swpeet Expansion Plug Set includes 14 neoprene rubber plugs in various sizes, catering to your specific needs. With multiple types ranging from 3/4" to 1-1/2", you can easily find the right fit for your engine's requirements. The precision structure of each plug ensures a reliable seal, enhancing functionality and preventing leaks. Made from durable rubber and alloy, these plugs are designed to withstand wear and tear, making installation straightforward. Simply remove the old seal, insert the new plug, and tighten it in place for a quick and effective solution.

What We Like
Variety of sizes available
Durable rubber and alloy
Easy installation process
Reliable sealing capability
#TOP 10

Siptenk 14pcs Rubber Expansion Plug Kit

Siptenk
58251 570-007.1 02601
14pcs
3/4" - 1-1/2" 14pcs
Siptenk 14pcs Rubber Expansion Plug Kit Cover
Siptenk 14pcs Freeze Rubber Expansion Plug, 7 Sizes Automotive Rubber Expandable Freeze Plugs Kit 3/4" 7/8" 1" 1-1/8" 1-1/4" 1-3/8" 1-1/2"

The Siptenk Rubber Expansion Plugs set includes 14 pieces in various sizes, making it versatile for different applications. Each plug is designed to fit specific hole sizes, ensuring a snug and secure fit. The high-quality rubber and steel construction provide durability and resilience, allowing you to use these plugs without worrying about damage. Installation is straightforward; just remove the old seal, insert the new plug, and tighten the nut. This ease of use saves you time and effort, making your repair tasks simpler.

What We Like
Multiple sizes available
Durable construction
Easy installation
Convenient storage container
Buying Guide Image

Frequently Asked Questions (FAQs)

1. Why are expansion freeze plugs used?

Expansion freeze plugs are used to prevent cracks in the engine caused by the expansion of water when it freezes. These plugs allow the frozen water to expand out through their passages, relieving the pressure and protecting the engine from damage.

2. Do engine freeze plugs work?

Yes, engine freeze plugs are essential for preventing coolant leaks. If a freeze plug is neglected and starts leaking, it can lead to a loss of coolant, which can cause the engine to overheat and potentially result in severe damage. Regular maintenance and checking for any leaking freeze plugs is important to ensure the proper functioning of the engine.

3. What are the symptoms of a bad freeze plug?

A bad freeze plug can exhibit several symptoms indicating a problem. These include the smell of burning coolant, white smoke coming from the exhaust pipe, and performance issues such as engine misfires or problems with idling or acceleration. If any of these symptoms are noticed, it is recommended to check the freeze plugs for any leaks or failures.

4. Can a car run without a freeze plug?

In emergency situations, it may be possible to drive a car with a bad freeze plug, but it is not recommended. Freeze plugs usually develop slow leaks rather than completely failing, so it is important to keep the engine coolant level full and prevent the engine from overheating. However, driving with a leaking freeze plug is not a long-term solution and should be addressed as soon as possible to avoid further damage.

5. What happens when freeze plugs go bad?

When freeze plugs go bad, they can cause various symptoms that indicate a problem. These symptoms include the smell of burning coolant, white smoke from the exhaust pipe, and performance issues like engine misfires or problems with idling or acceleration. These signs should prompt an engine inspection to check for any failed freeze plugs.

6. Can you drive with a broken freeze plug?

Driving with a broken freeze plug is not recommended, even though they usually cause slow leaks rather than complete failures. It is necessary to keep the engine coolant level full and prevent the engine from overheating. However, driving with a leaking freeze plug is not a long-term solution and should be addressed promptly to avoid potential engine damage.

7. How often do freeze plugs need to be replaced?

Freeze plugs, also known as core plugs, typically last for the life of an engine and do not require regular replacement. However, if any freeze plugs develop leaks or fail, they should be repaired or replaced as soon as possible to prevent coolant leaks and avoid potential engine overheating and damage.

Editor's Notes

During our engine expansion plug research, we found 24 engine expansion plug products and shortlisted 10 quality products. We collected and analyzed 6,512 customer reviews through our big data system to write the engine expansion plugs list. We found that most customers choose engine expansion plugs with an average price of $12.22.

The engine expansion plugs are available for purchase. We have researched hundreds of brands and picked the top brands of engine expansion plugs, including Dsnaduo, Dorman, Micro Traders, Daptemn, Swpeet. The seller of top 1 product has received honest feedback from 490 consumers with an average rating of 4.7.

Written by
Robert Reyes Avatar

Robert Reyes is a dedicated writer from San Francisco with a bachelor of degree in mechanics and a bachelor of degree in marketing. He focuses on making some complicated topics simple and enjoys explaining complex and technical things in an easy-to-understand way.